Just like you need to have precise control over your unit’s temperature, you also need to make sure that your smoker can reach an adequate temperature. Most pellet smokers can reach temperatures between 180°F and 425°F, which is a decent range that can fulfill most of your smoking, baking, and grilling purposes. However, if you want to sear your meat, you will need a unit that can reach at least 500°F.
The unique TRU-infrared technology cooks meat in an even way and helps to retain moisture. The great thing is there are no flare-ups. There’s a roasting basket for ribs, poultry, and other meat. The roasting basket can hold up to 25 pounds. The cooking area were grilling can be done has 180 in.². You can adjust the temperature, which ranges from 9000 to 18,000 BTUs, in the smoker box in order to add flavor.
I’ve been grilling and smoking for many years and throughout all those years I have burned through many expensive grills. Four years before I purchased the 640 I got on the pellet smoker wagon and started my research. Finally when my daughter was getting married she ask me to cook for the wedding and gave me the perfect excuse to finally get a smoker I wanted. So getting back to the research and after 3 months of comparing I settled on the YS640. I wanted a grill, at my age, to be able to pass down to one of my kids. It was big investment but like I’ve learned in life, you get what you pay for “most” of the time. I have had this grill now, September 2018, will be 4years now. I have no regrets and would do it again. I’ve had some minor corrosion issues and after an email was promptly sent the matching paint to clean it up. I spent the time to do it right and today, a month later, today my grill looks brand new. Honestly nothing like this can be left to take care of itself. Maintenance like anything else is required. But I know this will most likely be my last grill. Thank for a great product and great follow up service. Smoke Shack.....
Hey Ben – thank you for your comment. From a retail user standpoint, I think you’d be happy with either a Yoder or FEC. I really like the PG 500 for the purpose that you’re looking at. Best of both worlds it seems the more I’m looking at it. You can see how they approach grilling steaks in this video. You can incorporate the use of GrillGrates in either pellet grill. Both companies make their units in the USA. Both have great reputations. I’m just partial to Cookshack’s pellet smokers over Yoder as I know more folks who use them.
A pellet smoker with a primary cooking area of 500 square inches should be sufficient for an average-sized family who wants to have the occasional cookout. If you’re cooking for yourself or a couple, tailgating, or camping, we recommend going for smaller units. It all depends on your needs, keep in mind that bigger doesn’t always mean better. You don’t want to be paying extra money for space you won’t use at all.

I use to have a charcoal/wood fired smoker and it was a nightmare maintaining temperature especially on a long brisket cook. Instantly I've fallen in love my YS640 coupled with a fireboard. You literally set the temp load it up and walk away with no stress or worries about maintain temperature. It provides great smoke flavor too. Yes it is an expensive purchase but that is because this thing is built like a tank and will last for decades.

Between me and my dad we've smoked on many different types of smokers- Lang 60 stick burner, green egg, Weber smokey mountain, Stump's vertical feed. To be perfectly honest, using those you might be able to get slightly better results (perfect bark, smoke ring etc) but at a much higher cost and much much more effort. If you're cooking for family cooking and fun this smoker will produce delicious BBQ just short of competition level but much better than almost any restaurant. If you'd rather turn a knob and drink a beer instead of starting fires for logs or charcoal and still get 90-95% results (I'm a BBQ snob) buy this!
We have reviewed the best pellet smokers on the market today after doing our extensive comparative research. However, there were some hidden gems that could not make it to our top 10 product list because of one reason or another e.g. due to their high prices, unavailabilities in some regions, and other factors. Also, some just failed to get in our top 10 list only because it was a top 10 list and not a top 20 list. Regardless of the reasons, here are a few honorable mentions that failed to make it to this top 10 best pellet smoker review, but are still worthy in their own rights:
The Camp Chef PG24S uses three cleanup and maintenance systems. The Ash Cup Clean Out System collects leftover ash in a cup for easy cleanup. The Grease Management System instantly drains grease into a bucket for easy disposal. Finally, the Pellet Purge System helps you clean out pellets from your auger with ease. Cleaning up has never been so easy.
One comment I see a lot in various forums like PelletHeads.com is that you want as much efficiency as you can get. As with lump charcoal, this means burning as clean of a cook as you can with as little ash as possible. Different pellet mixes will produce differences in what you get in this area, and the cooker you’re using will dictate this to some degree as well.
Warranties are an important part of purchasing a new pellet grill because it assures that the manufacturer stands behind the build quality of the product.  It’s just like buying a new car – you want a warranty that will cover the costs of a repair if something happens to go wrong after buying. Depending on the pellet grill that you buy, there is a wide range of different warranties that are included. Cheap pellet grills will sometimes include a short-term, limited warranty that covers next to nothing. A quality manufacturer will be willing to add some years onto their warranties and cover all the components you’d expect (for example, Grilla Grills offers a 4-year warranty with VERY little fine print on the popular Silverbac model). So, if your cheap grill magically makes it past its warranty date unscathed and then something happens to it, you will be left paying out of pocket for the costs of fixing it or replacing parts. By comparison, pellet grills that have a lifetime or long-term warranty will give you more peace of mind rather than worrying about how you will pay for the next component that malfunctions or breaks suddenly.
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I purchased a Traeger Elite Grill from the website. I use the grill one time and it worked fine. A couple of weeks later we fired up the grill to cook some steaks. Approximately 10 minutes into cooking the auger stopped working. We had to finish our meal cooking it on the stove. I looked at the troubleshooting guide and the steps needed to be taken. To determine what was wrong you basically needed to dismantle the electric box and auger housing. I am not an electrician Nor a mechanic and feel this is excessive for a consumer to have to do.

I always encourage consumers to get to know a little bit about a brand and company before purchasing a product from them. What differentiates a smart consumer from a consumer is preparedness. Get to know about the company history, its commitment to consumers, its consumer service, after-sales services and warranty. It is also a great idea if you can go through consumer ratings and reports the company’s pellet grill review before buying it. Do not just fall for intelligent marketing and chic packaging. Get you facts checked; remember it is your hard earned money on the line.
Hey Rob! First, I really appreciate you reaching out. That’s what The BBQ Beat is for! To your question, I own a Davy Crockett Tailgate Model pellet smoker and really like it. Full disclosure, it was given to me by the company to test and Jason Baker of GMG said I could just keep it. But, I get a good number of products to review sent to me and a whole lot of them don’t make it onto the blog. I’d rather “omit” than “detract” – keep things positive sharing the stuff out there that I can get behind.
I think a lot of reviewers here don't have enough experience in pellet grilling to recognize how many features are packed into this unit for the money. I'm not going to talk about the usual advantages of pellet grilling in general in this review (i.e., clean flavor, "set and forget", less ash,). Instead, I'm going to focus on what makes this one uniquely better than the other grills in it's class.
I always encourage consumers to get to know a little bit about a brand and company before purchasing a product from them. What differentiates a smart consumer from a consumer is preparedness. Get to know about the company history, its commitment to consumers, its consumer service, after-sales services and warranty. It is also a great idea if you can go through consumer ratings and reports the company’s pellet grill review before buying it. Do not just fall for intelligent marketing and chic packaging. Get you facts checked; remember it is your hard earned money on the line.

The Silverbac wood pellet grill has a heavy-duty 12-gauge steel body and 14-gauge stainless steel lid, which makes for better heat retention and durability. This type of beefy construction is what you'd expect to find in a grills at this price point. The digital control panel is accurate every 5 degrees and the large 20-lb. hopper can hold enough pellets for your longest smokes. With nearly 700 inches of cooking area in the Grilla, you'll be the most popular house on the block.


I spent a lot of time researching smokers before committing to the 640. I wanted something that can basically be left alone, produce good results and be durable. The 640 meets and exceeds those goals. It is built like a tank, and weighs about as much. I needed two people to help me assemble and move it. Assembly was straiightforward and took about 90 minutes. I have about 4 cooks on it and cannot be happier with the results.
The digital controller has a temperature dial (180 F to 400 F), shutdown cycle setting and an on/off switch which is very basic. Compared to the Camp Chef, it misses out on bypass startup button, food probe, feed button, lo smoke/high smoke settings and most importantly access to the fuse. In order to change the fuse in the Traeger, you’ll have to remove both screws on the digital controller and pull out the controller.
A pellet smoker with a primary cooking area of 500 square inches should be sufficient for an average-sized family who wants to have the occasional cookout. If you’re cooking for yourself or a couple, tailgating, or camping, we recommend going for smaller units. It all depends on your needs, keep in mind that bigger doesn’t always mean better. You don’t want to be paying extra money for space you won’t use at all.
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