With that said, we also wanted to take into consideration the smaller grills of the family. For instance, we wanted to share pellet grills that were intended for portable use or individuals that want a small smoker that is of the best quality. As far as cost and value are concerned, we can say that all of the grills on this list are top of the line and have expert quality features that make them ideal for the individual that wants their ideal pellet grill.

When it comes to construction, few companies can beat Traeger. Its grills come with construction features like cast-iron grates with a clear and nontoxic coating that prevents food from sticking to the grill and fireboxes made from a similar material. Though Pit Boss grills feature similar elements, many look flimsy, and most will not keep up with your grilling and smoking demands.


Use of the P settings in smoke mode is easy to understand. But one can also use them as a dual function feature in cook mode. Remember, in cook mode the auger idles when the temperature is correct, but the P settings continue to function in idle mode. Ortech recommends the P2 setting as the default idle rate in cook mode. However, as one gains experience, the P settings can be used to improve the grills performance. For example, when using high temperature settings, select P1 or P0 to reduce auger off time and maintain strong, steady heat. If you have trouble hitting low temperatures on a sweltering day, increase the P setting to increase auger off time. It does not have a significant effect on smoke production. The basic rule remains: Low heat = more smoke, high heat = less smoke.
So, when their patent expired in 2006, large companies capitalized on that one and Traeger began facing cut-throat competitions. Within two years, a few companies had already begun producing some of the best pellet grills with more advanced designs and features. By 2014, around 27 companies had already penetrated the market and newer brands were coming out almost every month. Now, with so many companies already in the market, some of them are creating strategic alliances with other brands producing different grilling equipment.
Hey Ben – thank you for your comment. From a retail user standpoint, I think you’d be happy with either a Yoder or FEC. I really like the PG 500 for the purpose that you’re looking at. Best of both worlds it seems the more I’m looking at it. You can see how they approach grilling steaks in this video. You can incorporate the use of GrillGrates in either pellet grill. Both companies make their units in the USA. Both have great reputations. I’m just partial to Cookshack’s pellet smokers over Yoder as I know more folks who use them.
As far as backyard cookers go, Pellet Grills are the newest products on the market. With their roots in the 1970’s, these versatile outdoor grills combine the capabilities of a traditional grill, with the wood-fired flavor of a smoker, and even the convenience of a modern oven. The “Pellet” in the name refers to the specific variety of fuel used. These are specially made cylinders constructed of compressed sawdust. The grill is powered by electricity and doles out specific amounts of pellets to maximize fuel efficiency. The primary benefit of these types of grills is their versatility. Wood pellets can be burned at all different temperatures and volumes, making it possible to sear, smoke, or slow cook a whole array of meats in an infinite variety of styles.
If the metal is too thick, you will also use a lot of pellets. The walls of a thick-bodied smoker act as a “heat sink”. Heat is taken away from the cooking area and stored in the walls of the cooker. So, it will take a lot of pellets to get the cooking area up to the desired temperature. While thick walls are desirable for some types of cookers, they are not required in pellet smokers.
Many people misunderstand a pellet grill of consuming a large amount of power for its working. But it is not even remotely true. While it is true that a pellet grill will use up a good amount for power initially, but it only uses that to come to temperature and form. Once it is ready and in form, it power consumption drops so dramatically that some pellet grills use almost as little power as a light bulb; an ideal choice for keeping power costs to a minimum.
Hey Brad, you’ve got 3 great grills there. Rec Tec has the edge on Pellet quantity. I like the build quality and support on the Grilla a bit better, especially with the extra insulation and updated comp wheel set up. Figure 10 min or so to get to top temps. Just remember to drop to around 300 F temp setting before going into the shut down cycle on any pellet grill if you’re cranking it up to the highest setting.
To sear a steak you need direct radiant heat. I don't care if you can heat the air to 1000°F, it is still indirect heat and that does not deliver as much energy as direct radiant heat. It's physics, but not hard to understand. In short, heat is not the same as temperature. It feels hotter at 80°F if the sun is shining on you than if it is 80°F in the shade. I discuss the concept in more detail in my article on thermodynamics of cooking.
Bought a YS-640 in 2012 and have been an avid supporter of Yoder pellet grills. Cooks great and very solid construction. Technical support started out phenomenal but seems to be less competent now. Have replaced the thermocouple every two years, almost to the month (pellet grill gets used 1-2 times per month, at low temp 275 deg F cooks). Really disappointing thermocouple life for a $1500 pellet grill. Still love the way it cooks but I have to keep a spare thermocouple in my tool box so I don't have an issue on my cooks.
Traeger pellet grills pack big hardwood flavor, from sweet cherry, to savory mesquite, into everything you grill, smoke, bake, roast, braise, & BBQ. Traeger's wood pellets are made with 100% pure, natural hardwood giving you authentic flavor and nothing else. Grilling has never been easier—just set it and forget it and let the Traeger work its wood-fired magic.
After an hour on tech support, taking the thing apart, they acknowledged the auger motor was bad and they would send me one. This would be FANTASTIC if I had owned the grill for a year or so and the company was standing by their product... but to insist on sending me a part to a BRAND NEW GRILL and having me replace it...Unacceptable. When I asked for a new replacement hopper system (I get it ... things break... and I'm willing to meet them halfway) they said no... just the motor. I would have kept it had they allowed me to swap out the entire hopper system but I shouldn't have to do surgery on a brand new piece of equipment. Please don't buy this poorly made (China) piece of trash.
Many other features, like its automatic control and built-in meat probe have made us select this smoker as the top one in our pellet smoker review. And the most amazing fact is the price. In the price range (see the price here), we never thought that we could get all these features and benefits. We took all the top smokers into considerations like the Rec Tec smokers, but this PG24 by Camp Chef can beat all through its performance and affordability.
Many of the models require you to clean them up for 30 minutes because you have to take out the gooey deflector plate and the greasy grates in order to scrape them off and wash them until they’re shining. Careful cleaning is required when the grease and carbon are covering the deflector plate. The easy-clean grills typically make the parts more accessible but the amount of cleanup remains the same.
Craft amazing wood-fired creations with the Traeger Lil' Tex Elite 22 pellet grill. From grilled steak, to smoked ribs, and even a freshly baked apple pie, the set it and forget it ease of use allows any home chef to cook it all. Swap the gas and charcoal barbecue for 100% pure hardwood pellet flavor and grill, smoke, bbq, bake, roast, or braise a masterpeice.
Novices: Do you consider yourself a novice with a smoker grill? If so have no shame, in fact, look at me, I started as a novice too! Realistically, no one becomes a geek in 2 weeks of studying or research. So as a beginner you must look for an easy to use smoker grill. Well, the primary concept of a pellet smoker lies in its easy to use features. Set it and forget represents the motto and the main aspect you crave, right?
One of Yoder’s most unique features is the Variable Displacement Damper. This makes it easy to smoke, sear, and grill your food using the YS640. This is a metal plate that moves along the lower smoke box. If you move it all the way left, it concentrates heat directly over the firepot for conductive searing. If you move it back to the right, the heat will spread evenly across the entire some box for even cooking. The unit comes with a side firebox which has a removable cooking grate if you want to grill your food in it.
Hey Jay – Yoder makes a great product. Price not being an option, I’d probably go MAK, Memphis Pro (I go back and forth between the two personally!), then the Yoder. I’ve heard good things about the Louisiana pellet grills, just haven’t featured them here so haven’t done a lot of in-depth research. I’m inclined to rate it below the ones I just mentioned – but not by tons. I will say that if American Made is a factor, MAK, Memphis, and Yoder are a go there.
Hey Ben! Cool re: your Camp Chef! Pellet smokers produce a light smoke as compared to stick burners, gravity fed smokers, Ugly Drum Smokers, etc. Most feel that the smoke provided is enough. If you need more – check out the Amazn Tube Smoker. You can find the Tube Smoker and Cookin’ Pellets via this link. Look for the Pellet Smokers and Pellets links.
To start using the grill, pour wood pellets into a hopper (pellets are usually are made from compressed sawdust). Press the start button to ignite the pellets, which are fed into the fire box with an auger, where a controlled number of pellets are lit and burned (depending on the temperature setting selected). The auger adjusts the number of pellets entering the fire box to maintain the desired temperature.
Due to the lower oxygen at 9200 FASL, I cannot keep the smoker hot and I cannot get it above 250 Deg. F. I seem to be limited due to the diameter of the smoker…just can’t get enough coals and air to get and maintain temps. Therefore, I want to buy a new smoker, on that will regulate temperature at temperatures of 200 – 450 deg F. Any experience or guidance for a smoker brand and type (wood pellet, charcoal, or electric) at high altitudes? i am looking for a smaller size smoker unit.
Yoder's Variable Displacement Damper is another unique feature: Essentially, it's a metal plate that may be moved from left to right along the lower smoke box. Positioned all the way left, it concentrates heat directly over the fire pot for conductive searing with optional aluminum GrillGrates. Move it back to the right for even heat across the entire smoke box. Yoders are sold primarily through independent retailers.

I did a lot looking around at pellet smokers before buying the ys 640. This thing is amazing! I have been cooking BBQ for about 15 years. I owned a Gator pit entertainer which is made in Houston Texas (stick burning pit) and I currently own a $25,000 Ole Hickory Pit EL-EDX which can cook 700 lbs of BBQ at once. I wanted something smaller to cook for family. The ys 640 turns out PERFECT Q every time! The amount of smoke is just right. Plenty of smoke flavor without over smoking which is very easy to do in my other pit. This is an EXCELLENT product which I strongly recommend.
Each grill is porcelain coated, like you’d find on professional grills, for exceptional heat transfer and easy wipe cleaning. This attention to excellence is extended over the whole machine, with everything made out of heavy gauge steel and top quality material. The only real let down is the wheels, which are kind of low quality, but they’re real simple to switch out.
I’ve been grilling and smoking for many years and throughout all those years I have burned through many expensive grills. Four years before I purchased the 640 I got on the pellet smoker wagon and started my research. Finally when my daughter was getting married she ask me to cook for the wedding and gave me the perfect excuse to finally get a smoker I wanted. So getting back to the research and after 3 months of comparing I settled on the YS640. I wanted a grill, at my age, to be able to pass down to one of my kids. It was big investment but like I’ve learned in life, you get what you pay for “most” of the time. I have had this grill now, September 2018, will be 4years now. I have no regrets and would do it again. I’ve had some minor corrosion issues and after an email was promptly sent the matching paint to clean it up. I spent the time to do it right and today, a month later, today my grill looks brand new. Honestly nothing like this can be left to take care of itself. Maintenance like anything else is required. But I know this will most likely be my last grill. Thank for a great product and great follow up service. Smoke Shack.....
This cooker is still the best value for the dollar for pellet grills I have been looking again for a larger rig, but haven't found one better. If you are looking for an entry level pellet grill this is the one you want. Don't be discouraged by the reviews that talk about leaking smoke or not sealing well because it does leak smoke everywhere. Look at the pic I attached to my review you can see it for yourself it does, but isn't it silly to buy a smoker that doesn't smoke. If you ever go to a BBQ competition you will see most of their smokers leak smoke also.

To solve this problem, several companies have come up with alternative ways to expose food to the flame by allowing you to use the small area directly above the fuel pot. It's still not as good as a charcoal or sear burner, but better than the designs that are strictly indirect. Check out the Memphis Elite, Fast Eddy's by Cookshack PG500, and the Yoder YS640 for this feature. Camp Chef also recently introduced its Woodwind pellet smoker, which has a super-hot gas-fueled sear box attached to the right side.
Take your outdoor cooking to the next level with the Camp Chef Pellet Grill and Smoker. Designed with the home griller in mind, built-in features simplify the process of smoking. The included digital temperature readout takes the guesswork out of the cooking process. An advanced digital temperature chip gives a more steady smoke and temperature, eliminating large temperature swings and giving a more consistent cooking temperature. Our patented Ash Can Cleanout System makes clean up the easiest out there. The Pellet Grill and Smoker features range from innovative digital smoker controls to dual temperature sensors. Discover the real secret of award winning BBQ cooks, low and slow smoking.
Ordering through All Things BBQ was VERY simple and easy. In fact, my YS640 arrived a few days sooner than expected/quoted. These grills are expensive, but I am a firm believer in "you get what you pay for". There is no doubt the quality of Yoder craftsmanship is exceptional. So far, I have only been able to use my YS640 a coupe of times. However, I'm looking forward to many meals being cooked on it going forward. If you buy one, you will not be disappointed!
A portable offering from Green Mountain Grills, the Davy Crocket is the most affordable pellet grill on our list, and the only one with WiFi capability. It’s compact, weighs only 57 pounds, and has folding legs so you can pack it up and bring it camping, tailgating, or to the beach. That’s something you can’t do with the Traeger Pro 22, and something we’re really excited about.
For anyone thats thinking about getting this grill and this hung up on the price, you just need to take the plunge. And when you take it home you will realize it's worth every penny. And then after your first use, you will feel that you under payed. My first smoker grill was a green Mountain and there is just NO comparison on the market to the YS640. Grill grates and other add on's are amazing as well. LOOK NO FURTHER IF YOU WANT A GREAT GRILL/SMOKER/OVEN... ECT
Super excited to receive my brand new Traeger Timberline 1300 pellet smoker. When unboxing and putting together I noticed I was unable to attach legs due to damage to the unit. Instead of a nice round hole where legs would go, there was no holes, just where the hole should be smashed together. I instant contact Traeger and sent pictures of the damage requesting a new grill. They would not provide any case number and said they needed to review pictures which would take a few hours. 3 days goes but and no response. I open a PayPal dispute (NOT claim) and they contacted Traeger again. Now they refuse to do Anything unless I close the dispute but if I close dispute, I lose all my consumer protection. They could of handled this situation so much better. I will never purchase a smoker from them again. Horrible customer care.

Whenever you want to smoke with a pellet smoker, you will have to make a choice: What type of wood pellets should I use? Well, the answer may sound simple – whichever flavor you like the best – but might be pretty difficult if you’re smoking for the first time. Unfortunately, the only way to know which flavor you like most is to try them all at least once and then decide upon which one floats your boat.
Louisiana Grills was one of the first companies to muscle in on Traeger's one-brand show. The smallish CS 450 is one of its more popular models. In 2014, Louisiana upgraded all of its pellet smokers to include digital touch-pad controllers with integrated meat probes. Set it and forget it; the thermostat will maintain cooking temperature just like your indoor kitchen oven does. As a safety feature, the meat probe can be set for your desired target temp. When the internal meat temp rises to within 10°F of the target, the controller automatically drops the smoker down to 170°F (77°C) to avoid overcooking.
To sear a steak you need direct radiant heat. I don't care if you can heat the air to 1000°F, it is still indirect heat and that does not deliver as much energy as direct radiant heat. It's physics, but not hard to understand. In short, heat is not the same as temperature. It feels hotter at 80°F if the sun is shining on you than if it is 80°F in the shade. I discuss the concept in more detail in my article on thermodynamics of cooking.

They had the field to themselves for a few years, but the idea was too good to go unimitated, and with the digital age came the electronic controller that allowed Traegers and others to create a system that had a thermostat in the cooking chamber that would tell the fan and auger when to do their thing. Today there are more than a dozen manufacturers making increasingly sophisticated machines.


I am currently using a Bradley Smoker, which is basically an electric oven with a smoke generator that makes tons of smoke, using special Bradley Smoker pucks (of compressed saw dust). A tall cylinder hold a stack of pucks, and the smoke generator pops a new puck into the oven every 20 minutes or so (when the pucks are about 80% burned). Managing temps is not as difficult as a stick burner, but nothing like advertised with these pellet burners (like the Rec Tec).
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My propane smoker lived a good life, but after just 18 months it's another rusted out piece of junk that's was unsafe to use. I wanted to replace it with something that would last so I began researching the internet. I was delighted to stumble upon 1) pellet smokers and then 2) the Yoder 640. This is a premium price item that had me wondering if I should spend that much, but I was sold by the online reviews and YouTube video's. ATBBQ had it at my house in less that 5 days and the build quality, ease of use, and the food it helps produces are all second to none. I'm thrilled companies like Yoder can build the best products in the industry right here in America! Its a large investment in cooking, but worth every penny.
I've had the Yoder for about 4 years now. Never looked back. It made my old Traeger look like a dime-store trinket. Thick metal. Built like a tank. Hold temps perfectly. I used to monitor grill temp. Realized quickly there was no need. Not even in the wind and cold. Eats less pellets than my old Traeger. Don't get me wrong, the Traeger works great when conditions are perfect, but in Omaha, NE, things are rarely perfect. It's true that compared to an offset you won't realize as strong of smoke flavor. That's good and bad, depending on what you're going for. When you're after dense smoke flavor, a simple smoke tube is all you need to get it to where you need.
Hi Dillon, thank you for commenting here. As to your question, I think you’d be happy with either a Weber Smokey Mountain cooker 18 inch, or a Daniel Boone Green Mountain Grill pellet smoker. Each are on the smaller side of BBQ Smokers and BBQ Pellet Grills, with just enough extra space to make food for a small family get together as needed. My brother lives in Colorado Springs and had trouble getting his Weber Smokey Mountain cooker to get hot enough and/or regulate temps. He built a wind screen for it at first which helped a ton. Then, he constructed a kind of smokehouse for it to sit in. Works great and functions as desired. You can see more on the Weber Smokey Mountain cookers here. For GMGs, you can find Colorado dealers by visiting this link: http://greenmountaingrills.com/find-a-dealer/.
Hey Tom! First, thank you so much for commenting on this article. I hope it’s proved useful to you and helping you make your pellet smoker buying decision. I took a look at the smokers you mentioned in your comment, and they appear to be similar in build to those made by Yoder. I can verify that Yoder does exceptionally good work with both the build quality and the heavy gauge steel Construction of their smokers. I don’t know much about the manufacturing practices of the smokers you mentioned. I do like the fact that their controller automatically dropped down to a warming temperature after your food reaches the programmed temperature setting. That’s a feature that I’ve only seen in higher-priced pellet grills like the Memphis Pro Series that I talk about in this article. However, more grills are starting to utilize this in the programming aspect of their controllers. In any case it’s a great feature. To be honest with you I’m not sure that the auger mechanics are going to be all that different between smokers. I’m sure there are differences, but I don’t feel that they are dramatic enough to offer a distinct selling Advantage for the manufacturer. If you haven’t looked at them yet, you might consider taking a look at the Traeger Pro Series pellet grills. You can’t find it on Amazon, but you can find them at different retailers listed on the main Traeger site. A friend of mine has one major competitions using the pro series models.
Camp Chef Stryker 4-Piece Cook Set, Silver:Heat Ring technology increases efficiency by 30 percent, reducing fuel consumptionWorks... with any Mountain Series stoveFolding handles for easy packingLightweight, hard anodized aluminumTwo-Liter pot with lid7.5" frying panFour-piece cookware set includes mesh carry bagA pot support adapter, sold separately, is necessary if using a Stryker stoveThese products are covered by the following warranty. Warranty covers all components of the stoves, fire pits, ovens and smokers to be free from defect in materials and workmanship for one year from the day of purchase (excluding finish). All accessories are covered for a full 90 days to be free of defect in materials and workmanship. read more
I think a lot of reviewers here don't have enough experience in pellet grilling to recognize how many features are packed into this unit for the money. I'm not going to talk about the usual advantages of pellet grilling in general in this review (i.e., clean flavor, "set and forget", less ash,). Instead, I'm going to focus on what makes this one uniquely better than the other grills in it's class.
Pellets are made from different woods, each of which imparts a distinctive flavor to the meat. Hickory, oak, maple, alder, apple, cherry, hazelnut, peach, and mesquite are among the flavors available. For more about pellets, read my article, The Science of Wood. There is a pretty good forum for people who have pellet cookers at PelletSmoking.com and of course our Pitmaster Club has a lively discussion on them with many active users.
The MAK Pellet Boss will increase or decrease with the press of a button in 5°F increments and has a probe in the oven that keeps the temp pretty solid. As with any thermostatically controlled oven, even your indoor oven, the thermostat cycles heat on or off as needed. So it you set it for 225°F it cycles on til it hits 225°F, then off until it drops to 220°F, then on to 225°F. There are three meat probes and the Boss can be programmed to change the cooker temp when the meat hits a target. I've had one for several years outdoors in the Chicago winters and summers without a cover and no problems.
The Camp Chef PG24S uses three cleanup and maintenance systems. The Ash Cup Clean Out System collects leftover ash in a cup for easy cleanup. The Grease Management System instantly drains grease into a bucket for easy disposal. Finally, the Pellet Purge System helps you clean out pellets from your auger with ease. Cleaning up has never been so easy.
Most old-timers will tell you that a buildup of soot and grease will improve the taste of your food. This does not prove true, in fact, it’s not good for you and can even be dangerous. At Grills Forever we want your grilling experience to be the best and safe. Therefore, before any cooking session, always clean your grill to optimize its performance and prevent any off-flavors. Check the grease pans or collectors before smoking because the collector could be full and overflow, starting a fire. If there is a grease chute then clean it for sure.

Travelers – Of course there’s a perfect pellet smoker for you too. It differs from a basic pellet grill in that it’s smaller and much lighter. It has foldable legs, which allows you to easily take it to the car with you. Everyone’s been on a camping or a field trip at some point. In moments like those, grilled food is something delicious and wholesome. I found the right portable pellet grill for you, which thanks to its size and weight is portable.
Pellet grills have electronic temperature controls that (should) keep the heat consistent. Top quality pellet grills can maintain temperatures within 5 degrees or less for hours at a time, with the auger releasing pellets as needed into the fire box to do so. A consistent temperature means less guess work and fantastic food! (If you read words like “heat zones” or “baffle”, that means that you’ll need to be playing with the heat to keep it consistent… so steer clear of those!)
The biggest cleanup issue is the buildup on the heat deflector under the cooking grates. You'll need good gloves and an apron. On most models, a thorough cleanup means a 30 minute process of taking out the greasy grates and the gooey deflector plate, scraping them and washing them. You should do this when the carbon and grease cover the deflector plate. Stainless parts can go in the diswasher, but I wouldn't do it. That grease is like tar and it could get all over the insides of the dishwasher and hang on for dear life. I use a handheld steamer like the Steamfast SF-320 Portable Steam Cleaner shown here. 
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