With the Yoder YS 640 you won’t have to worry about scooping the ashes anymore. This pellet smoker burns the pellets so efficiently that there will be almost nothing left to clean. All you will have to do is empty the ash tray every now and then and wipe down the grates. You can spray the grates with PAM prior to use which makes clean up even easier.
Of course, there are always bargain hunters. Some might say “Why pay $2000 for a pellet smoker and then bargain hunt for your pellets?” but if you think about it this way — isn’t it like cooking with varying qualities of charcoal? Sometimes an inexpensive, less efficient pellet blend might be just fine for burgers or chicken breasts. Other times, you may want to step it up with a premium flavored pellet where whole turkeys, prime rib roasts, or a nice brisket can really shine.
When it comes to spending your own hard-earned money on a new wood pellet grill, you want to invest in a product that is going to last you for a while. There are many differences between purchasing a cheap wood pellet grill and a pellet grill that is built with quality materials. Even though the cheaper grill may be easier on your wallet in the short run, the long-term costs will quickly outweigh the initial savings. So, if you’re thinking of buying a cheap pellet grill, continue reading to learn about the true costs that could be associated with your decision.

Hey Bill! I think you’d be very happy with a Yoder pellet smoker. From a product and manufacturing standpoint, they’re great pellet smokers. If you’re looking at spending $1,700 and can perhaps go a little higher, you can then consider either a MAK grill or a Memphis Grill Pro Series. These are fantastic pieces of equipment. They are insulated at the point where the lid touches the body at closing, and provide superior convection cooking. Anytime you feel you want some extra smoke, you can always throw in an Amazn Pellet Tube or use a Mojo Cube. These will amp up your smoke profile in a manner you can predict and keep under control. I would NOT recommend adding anything foreign to your burn pot ever. Just keep things from the main pellet smoker function working as per the manufacturer’s design.
Thanks for the great information and the research you did. I am a retail store owner in Boise, Idaho area and we sell a pellet grill smoker in our store. I would like to encourage to look at the Sawtooth Pellet Grill. It is made local here and is American Made. It is an excellent grill for the price with an awesome company backing it. You can find their website at sawtoothpelletgrills.com. Again thanks for the information and if you do another publication regarding pellet grills, I would love to see what your opinion of the Sawtooth would be 🙂
With 341 square inches of cooking space and a digital control board that sets the temperature from 180 to 500 degrees, you’ll be cooking whole meals in this grill, even though it’s the smallest model that Pit Boss makes. It will hold up to a dozen burgers for parties, or a chicken and vegetables for the family dinner. When cooking is done, the porcelain coated grill grates are easy to clean.
Loved the idea of a "pellet smoker" - less stress, delicious meat. Bought mine at Costco 1 year ago and have used it many times with mixed results, not exactly stress less. Last time using it the pellet hopper caught on fire, turns out the auger chamber is packed full of pellets and won't move. Attempted to open chamber to clear and with this model it is extremely difficult (with unit sold thru Costco - newer ones look easier...) so I called customer service hotline. Called different 4 times and talked with a different live person each time and was promised a call back to schedule an in house repair. Never received one call back so I tried to email and again never received a return email. I have no choice but to return smoker to Costco.
Hello John. Thank you for your comment and questions here! In short, you will not get the same smoke profile on a pellet smoker that you do with your BGE or PBC. That said, I do think there are some ways to mitigate this. Yes, I do feel the Smoke Tube and Mojo Cubes add smoke flavor that is detectable. Fred at Mojo Bricks does good work, and I recommend his products without reservation. This said, I have been happy with the smoke level I see in the pellet smokers I’ve used. Starting low does and ramping up later is a technique I’ve used with success when extra smoke is desired. The Rec-Tec grill gets high reviews across the board. I have no hesitation backing them, along with Green Mountain Grills. Both are made in China, but the companies have great customer service support and strong user communities. I believe each has a well-contributed Facebook group or two.

If you have an older smoker and need a lot of physical maintenance like changing the hopper and the digital control, then changing those two parts may not help. These two changes may cost you $200 – $250 and with a rusty hopper, you will continuously lose the smoke you produce. This is not safe for your health, so in this situation, you should definitely opt to get a new pellet smoker grill.
It uses only all-natural cooking-grade wood pellets for fuel. NO gas, propane or charcoal. Built to last and designed to deliver immediate success. The easy to operate Digital Control Center dial-in control gives you complete control from 170 Fahrenheit to 600 Fahrenheit. An electric ignition and fan-forced air accelerate and maintain a clear burning flame for an abundance of convection heat and clean, flavorful smoke. The 'Flame Broiler' allows for both 'Direct' and 'Indirect' cooking while adding flavor back to your cooking and channeling excess grease away. With the amazing versatility and flavor of real wood cooking, our Pit Boss Pellet Grills will allow any new or aspiring backyard cook to smoke ribs, jerky, fish; bake biscuits, pizza; Grill burgers, vegetables, or sear or charbroil a steak with confidence, every time.
Yoder's Variable Displacement Damper is another unique feature: Essentially, it's a metal plate that may be moved from left to right along the lower smoke box. Positioned all the way left, it concentrates heat directly over the fire pot for conductive searing with optional aluminum GrillGrates. Move it back to the right for even heat across the entire smoke box. Yoders are sold primarily through independent retailers.

Technology is a focus of many pellet grill manufacturers today including features such as Bluetooth temperature controls with an option to download an application on your smartphone. While these features are great, they can sometimes get in the way of the actual materials used to create the structure of the grill. At Grilla Grills, we’ve always put the focus on what we, and our customers, believe are the most important components of the grill. That means you’re paying for high-quality components in the places that tend to be most likely to fail on other cheaper grills, and many in the same price range that have more bells and whistles.
And of course, it’s definitely a plus when the company that makes your grill includes a multi-year warranty and top notch customer service. Pellet grills are finicky compared to gas or charcoal grills simply because there are so many more parts that require electronics or that have electrical components… which means there is a fair bit more that can actually go wrong or require service at some point.
Ease Of Use – Check if the unit is anything but difficult to setup and work. A few units are a breeze to gather, and you should simply to take after the manual of guidelines that accompany it. And after that, you ought to likewise discover how to work the grill and it ought to offer you easily of operation. For the most items I have evaluated here, they can be worked with the push of a catch, so they will let you simply set the clock and temperature and forget about it.

What’s more, it has an LED display with a Digital Elite Controller for temperature control. Judging by its ratings, unlike the other grills on this list, its temperature and quality controls work just fine. This grill also has an electronic auto-start ignition and easy-to-clean grill gates to boot. Its quality control isn’t perfect though, and some faulty units slipped through the cracks.
While there's not a lot to dislike about pellet smokers, it really comes down to your cooking/grilling style.  Some Smoking Geeks prefer pellet smokers to traditional smokers (or even the Green Egg style smokers) testifying that flavor is superior to that of other styles of smokers within the price range – and it's hard to argue with them.   While Traeger is the pioneer, there are other brands that give it a run for its money.
Even though Louisiana Grills is a very solid competitor, we would still recommend going for the Traeger pellet smokers because of some longterm quality issues with Louisiana Grills. Many customers complained about the electronics failing after a few years as well as developing rust on the grill grates. If you’re going to buy a pellet smoker you’d expect it to last for years to come. While the Traeger grill might cost slightly more, we think it’s a worthwhile investment to buy something that will hold up over time.
I've had the Yoder for about 4 years now. Never looked back. It made my old Traeger look like a dime-store trinket. Thick metal. Built like a tank. Hold temps perfectly. I used to monitor grill temp. Realized quickly there was no need. Not even in the wind and cold. Eats less pellets than my old Traeger. Don't get me wrong, the Traeger works great when conditions are perfect, but in Omaha, NE, things are rarely perfect. It's true that compared to an offset you won't realize as strong of smoke flavor. That's good and bad, depending on what you're going for. When you're after dense smoke flavor, a simple smoke tube is all you need to get it to where you need.

Our first visitor at the the house was my future mother-in-law. She’s a vegetarian, so I cooked vegetable-based meals during her visit. I’m a meat guy, so beyond side dishes, I don’t really have a repertoire of veggie dinners. I'd see what the local co-op had in stock that day, then Google the ingredient, plus the word Traeger, to find a recipe. And voila: perfect grilled portobello mushrooms and stuffed peppers. 
REC TEC Grills was born in Augusta, Georgia in 2009 by lifelong friends Ray Carnes and Ron Cundy. The pair made it their commitment to build high quality grills and sell them at reasonable prices. But that was only the beginning of their story. The rest of the promise was to treat everyone like family and provide them with world-class customer service. With those two fundamentals in place, the REC TEC Family was born and the REC TEC Lifestyle started to flourish. Your feedback as members of the REC TEC Family and your living the REC TEC Lifestyle has helped this family grow and become that special bond that binds us all together. Thank you to all of our current and future REC TEC Family members. It just would not be the same without you all.
Second, you’ll have to figure out what BBQ pellets you want to use. There are many different brands, blends, and mixes to choose from, and you’ll likely want to do some side by side testing to see what you like best on what meats. My very good friend and BBQ buddy Shane Draper (ofDraper’s BBQ Rubs and Sauces) really likes to make his own blends — using different woods in different proportions depending on what he’s cooking.
Whether you're grilling steak and asparagus or fresh salmon; you want the most delicious flavor possible. The Stainless Steel Barb...ecue Grill Box will outperform other grills because of its patented heat-diffuser plate and cast iron grill grates. The heat diffuser converts flame to infrared heat, evenly heating the cast iron grill grate so your meat is seared to perfection. Grease is vaporized, infusing your food with a rich barbecue flavor that cannot be achieved any other way. A temperature gauge is built into the stylish stainless steel lid for convenience. The products are covered by the following warranty. Warranty covers all components of the stoves, fire pits, ovens and smokers to be free from defect in materials and workmanship for one year from the day of purchase (excluding finish). All accessories are covered for a full 90 days to be free of defect in materials and workmanship. Camp Chef: The Way to Cook Outdoors. read more
This grill produces fall off the bone ribs. I've also cooked a brisket to perfection. My only issue is that I have to clean it after every use. If it isn't cleaned properly (I remove all of the grates and use a shop vac to suction all ashes and unburned pellets) the pellets will back up and when they finally push through, you will have a huge flare up that will potentially burn whatever you are cooking as well as take the paint off the grill itself. Also, I find it works better if you set the dial to OFF and then back to whatever temperature you want. Other than those few quirks, I love this grill. I did find a larger Pit Boss after I bought this one, but it was about $150 more.
A pellet grill like the Rec-Tec is a breeze to use; subsequently, you won’t need to manage a migraine when barbecuing or smoking. Most models now accompany an electronic start highlight, which means you don’t need to use gas or charcoal for grilling or smoking (Read here). Furthermore, with this element, you don’t likewise need to manage the temperature changes in the earth on the grounds that the unit will be lighted by its electric igniter whatever happens, and after that, it will begin warming and cooking your nourishment. Furthermore, regardless of you are a piece of a little or a major family unit, there is the correct model with the size perfect for your family’s cooking needs.
Have you reviewed at all the Grilla Silverbac? If so, does it not make your list because it isn’t as good a quality as those you have picked? I mean, when I look online for reviews of those who have bought them I haven’t found anyone disappointed with theirs, but perhaps they haven’t been out as long to have a track record? I’m so confused at this point as to which to buy with PID or no PID (some say smoke does better without one), thickness of metal, etc.
So if you want more of a smoke profile, cook at longer and lower temps in your pellet pit. I have found that is the best way to get a more distinct smoke profile in your food. Cook at 180–190 for the first several hours. That probably has the biggest impact. Next, make sure you are using a good, quality hardwood pellet. I can tell you that you will notice a very large difference in the flavor profile between say a Traeger pellet vs. say one of Candy’s [BBQers Delight pellets]. — Read more on PelletSmoking.com
I have been cooking Southern BBQ for 40 years, my Dad did the same. I have bought ever kind of grill on the market, built many of my own because none of the store bought grills cook very well and don't last because of cheap construction. Had been researching Pellet grills for some time and decided on the YS640. Received the grill yesterday and very impressed on everything from boxing to construction of the grill. Just fired it up to burn it in. Temp stays @350. This grill is well made, USA made ! Which is important to me. Cant wait to cook on it, know it will do the job. Thanks..All Things BBQ.....
Extremely high build quality. It's heavy. Solid. Nothing flexes or bends. The temp displayed is very accurate when referenced with a thermometer. My only complaint is that the 2-piece diffuser should either be standard equipment, or an optional upgrade at order time (in exchange with the stock diffuser). The 2-piece diffuser is a MUST HAVE accessory. Cleaning the firepot is a messy pain the A** without the 2-piece diffuser. I didn't think I would need it, But I ended up ordering it about 6 weeks after receiving my YS640. I also highly recommend the direct grilling grates. I was able to get rid of my gas BBQ because the direct grilling feature works so well on the YS640.

When it comes to the material design of a pellet grill, the material is one of the most important aspects to consider for many reasons. First of all, the material has to be able to withstand extremely high temperatures and also be able to cook properly without the heat escaping the grill. With that said, the exterior or the grill has to be able to withstand high temperatures so the color does not peel, rust, or other defects. With that in mind, we discovered that all pellet grills have to be designed from some of the most important materials in the industry, so they can withstand the test of time. Alongside this, pellet grills are built to last so individuals can enjoy them for years to come. When it comes to the exterior craftsmanship of a pellet grill, the most common material is a powerful steel construction. Steel is also known as one of the most powerful and durable materials in the industry today. However, steel does rust if it is exposed to water. Therefore, many quality brands have powder coated the steel so it can be water resistant and does not rust easily.
When you think of a pellet smoker, what comes to mind is the rich taste of BBQ, better manipulation and convenience. These are exactly what the best pellet smoker should give you. To find out the best, among the many out there, you should think of various features. A burner that can give you control, comfort, long service, and great flavor in food is something a top rated pellet smoker should have. Let’s take a look at all the factors you should consider when making your purchase.
Something you may not have read in other Pellet smoker reviews is that there are two key concerns: flavor and fuel consumption. As previously stated, pellet smokers are not known for producing a strong smoke flavor, no matter what pellets you use. Though, some brands can be more pronounced than others. Hardwood pellets provide longer overall burn times per pound than fruit wood pellets. 1oo percent fruit wood pellets will also be more expensive on average. So, if you want to do a pellet smoker cook using 100 percent cherry wood pellets, you’re going to use more fuel than you would with a cherry/hardwood blend, and it’s going to cost you more as well on average.

The fight for building the cheapest pellet smoker with decent quality is pretty intense. Unfortunately, a cheaper pellet grill often leads to lower quality construction. The Camp Chef SmokePro DLX is more expensive then the Pitboss 71700fb, and in our opinion the Pitboss is the better pellet smoker. It isn’t a bad unit; the controller of this smoker even includes a meat probe which typically comes only with the more expensive units. However, it does have one flaw – the lid.


I did a lot looking around at pellet smokers before buying the ys 640. This thing is amazing! I have been cooking BBQ for about 15 years. I owned a Gator pit entertainer which is made in Houston Texas (stick burning pit) and I currently own a $25,000 Ole Hickory Pit EL-EDX which can cook 700 lbs of BBQ at once. I wanted something smaller to cook for family. The ys 640 turns out PERFECT Q every time! The amount of smoke is just right. Plenty of smoke flavor without over smoking which is very easy to do in my other pit. This is an EXCELLENT product which I strongly recommend.

Hey Chris, IMHO the Blazing Pellet Smoker looks like a solid unit. There’s a good review of it here. I think between the units I might give them a run. Yoder makes quality stuff, and if made in the USA is important to you, they fit as do the Blazings. All this said, if you’re basically using the pellet smoker like a Cambro, you could opt to save a little money and go with the Rec-Tec. Good customer service and solid following.
Instead of logs, the pellet smoker is fed with food-grade cylinders of wood pellets that are an inch long and ¼-inch wide and are made of compressed hardwood sawdust. According to the best pellet smoker reviews, pellet grills are easy to use because it’s easier to maintain its temperature because of these sawdust pellets that are subjected to great heat and high pressure, which ignites lignin (natural wood glue).
×