So, there they are: my pellet grill review of 2016-2017.These information are surely going to help you from going nuts when trying to purchase your own pellet grill. These pellet grill review will give you a clear straight forward understanding of the best and most conventional features in pellet grills in the market today. Now that you are all set thanks to the pellet grill review, go grab yours, call some friends over and have a great weekend!

I don’t know how many meals I cooked on that thing, but it’s been enough to make me a hero and de facto camp chef among my friends. I seared up a tri tip large enough to feed four hungry kayaking buddies at the Salmon River Festival one year, then covered it with foil and cooked it on indirect heat for one of the best steaks of my life, which we happily consumed in the middle of nowhere. The grill also perfectly charred onions and peppers to deliver a mountain of chicken and beef fajitas to a crowd of ten. I still get compliments on that one. 


The simplicity with which you can use this product is outstanding. From the time that you put it together to the time you smoke meat to the time you clean it, the entire process is extremely simple. It has a power failure restart and a dump tray that can easily be cleaned out. The cooking surface is so large that it is possible to smoke two turkeys at once.

GrillGrates(TM) amplify heat, prevent flareups, make flipping foods easier, keep small foods from committing suicide, kill hotspots, are easier to clean, flip over to make a fine griddle, and can be easily removed and moved from one grill to another. You can even throw wood chips, pellets, or sawdust between the rails and deliver a quick burst of smoke to whatever is above. Every gas grill needs them.
One of Yoder’s most unique features is the Variable Displacement Damper. This makes it easy to smoke, sear, and grill your food using the YS640. This is a metal plate that moves along the lower smoke box. If you move it all the way left, it concentrates heat directly over the firepot for conductive searing. If you move it back to the right, the heat will spread evenly across the entire some box for even cooking. The unit comes with a side firebox which has a removable cooking grate if you want to grill your food in it.
I have found that using the upper shelf gets more airflow around the meat than the lower shelf. I asked the AmazingRibs.com science advisor Prof. Greg Blonder about the problem (he has a MAK 1 Star). He explained that smoke sticks to cool surfaces and wet surfaces, and the surface of meat warms and dries out after a few hours. When he wants more smoke flavor he uses a strong smoke wood like hickory or mesquite, he starts with cold meat, and then he keeps the meat moist by painting or misting it with apple juice or a mop like Lexington Dip or East Carolina Mop or Texas Mop Sauce. A awter pan can help because the water condenses on the cool meat and attracts smoke. Read his detailed research on the subject in my article on the Science of Wood and my article on Basting.
Accurate Temperature Control: The Davy Crockett has better temperature control that permits us to program a great deal more correct temperatures (one-degree changes possible) using their application (the control board permits us to alter temperatures 5 degrees at any given moment). It uses a PID controller […] controller to expect and fine micromanage the temperature by controlling the wood screw speed and the fan speed.
I think a lot of reviewers here don't have enough experience in pellet grilling to recognize how many features are packed into this unit for the money. I'm not going to talk about the usual advantages of pellet grilling in general in this review (i.e., clean flavor, "set and forget", less ash,). Instead, I'm going to focus on what makes this one uniquely better than the other grills in it's class.
I've had my ys640 for almost a year now. I absolutely love it! I debated for a long time before my purchase. I'm an old school charcoal guy at heart. I used to have a gas grill and a coal pit. I got tired of replacing gas grills every few years and having two grills is cumbersome. I considered an egg but the pellet grill is so convenient. I'm impressed by the build quality of the ys640. It's so heavy. It won't be rusting through any time soon. No regrets. My treager owning buddy is buying a yoder as soon as his treager quits because he has grill envy
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To start using the grill, pour wood pellets into a hopper (pellets are usually are made from compressed sawdust). Press the start button to ignite the pellets, which are fed into the fire box with an auger, where a controlled number of pellets are lit and burned (depending on the temperature setting selected). The auger adjusts the number of pellets entering the fire box to maintain the desired temperature.
Hey Kevin great article. I too am currently looking for a pellet smoker. I’ve narrowed it down between a Yader, Memphis Pro and the Rec Tec. The Green Mountain did not seem very well built. The wheels looked liked the would break on the first roll and the stainless steel door was flimsy and did not have a good seal. I know the Rec Tec has a 6 year warranty. Do you know how long the warranties are on the other two?

RT 700 offers a Front Folding Shelf and has its own set of meat probe to monitor meat temperature while the grill smoke is infusing with the meat. Its Stainless Steel body protects it from rust and the colors from cracking or peeling. With its built-in WiFi-enabled control, coupled with Rec Tec’s proprietary PID algorithm, you will have control over your cooking process remotely using your wireless devices.
Another pellet smoker from industry leaders Traeger. The Lil Tex Elite is an upscaled Junior Elite, and whilst it’s still a good quality smoker and grill with a powerful burner and excellent heat output, plus all of Traeger’s usual electronic gizmos. There’s just not enough of a difference between this and the Junior Elite, especially not when you consider the increased price tag, which is disappointing.
To cook food using a pellet grill, put the pellets into a hopper. When you turn it on, the igniting rod will burn pellets in the fire. The motor-driven auger will then supply the fire pot with pellets from the hopper. The ratio that auger delivers pellets to fire pot depends on the settings you control. If you set it at a high temperature for a longer period of time, the auger will keep on feeding the fire pot with pellets. However, if you are slow-cooking and set a low-temperature one, the feeding and delivery of pellets will also slow down.
The Elite's digital control panel is a sophisticated touch-pad PID controller that holds set temps with more accuracy than most kitchen ovens. It's simple to operate and offers an integrated meat probe and some useful programming options. For example, you can set it to cook your brisket up to 200°F (93°C) and then drop to a lower cooking temp to keep it warm without overcooking.
Eric, I’m sorry for the trouble you’ve had with your Traeger. Not sure this will help, but here is how I make sure I don’t have the problem you had. When I start after a long previous cook or any cook at all really, I vacuum out all the dust and vacuum out the burn pot. Then, I put a handful of pellets into the burnt pot, insert the heat deflector, the drip tray, and grate. I find that this keeps things working well. Sometimes, the burn pot will get too full of ash and this can cause the problems that you had. Give it a try. If it works, please let me know.
What sets Z Grills apart significantly from the rest of competitive grills is a completely different construction that is more resembling of something like gas grills, which means a door in the front that one can keep grilling accessories behind. Usually most of manufacturers leave the front of the grill open and don’t make use of the space underneath the grill which gives Z Grills huge thumbs up for using this space in a nice and creative way.
Kevin: I have a gas smoker but would like a wood pellet smoker. I’m looking at Traeger Lil Tex (due to price) but I read about Blazn Grill Works, Grand Slam, made in USA, stainless steel grates and a control unit that is very good. Cost about $1195, can’t find dealers so called and talked with the owner. What I read on web site sounds good. He claims on his short video that his auger is the best and doesn’t put torque on the drive due to the design. Any thoughts on this unit? Any advice would be appreciated. Still looking at the Yoder YS640 as price is very similar.
At present, I am sponsored by and continually use pellets produced by CookinPellets.com. There are two versions of pellets – the Perfect Mix (Hickory, Cherry, Hard Maple, and Apple Woods) and 100 Percent Hickory. In each of these versions, CookinPellets uses all wood, no bark, no filler woods like oak or alder and no flavor oils. Just 100% of what is on the bag. I get consistently great flavor using these two varieties of pellet smoker pellets from CookinPellets.com, and I think you’ll enjoy them very much as well.
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Hey Jennifer, I think a pellet grill/smoker would make a great addition to your cooking arsenal. You can get a pellet smoker up to 450 degrees in about 10 or 15 minutes. The following article gives you a good idea of what you might do to reverse sear a nice thick steak using a pellet smoker. note, that this method employs the use of GrillGrates, which you can find easily on Amazon. Here’s the article:http://blog.greenmountaingrills.com/rib-eye-reverse-seared/
Wood pellets are an all natural product. No petroleum products in them, no fillers, chemicals, or binders. They are an excellent source of smoke flavor and compact energy, 8,500 BTU per pound. No hot coals, no flareups. There is also very little ash: 10 pounds of pellets will produce about 1/2 cup of ash. All the rest is converted to energy and combustion gases. I clean out the bottom of the ones I tested after about 10 cooks. At high temps there is very little smoke, at low temps the pellets smolder and produce superb but understated smoke flavors. Click here for more about pellets.
Because the burn pot is small, there is usually a hot spot directly over it. Some units have an optional perforated section above the burn pot so you can put the meat over direct flame, but the ones I've tested still do not sear properly. And there is no way to set up a 2-zone cooking system with a cool zone. As with most other grills and smokers, the differences between lower and upper racks is not huge, so think of it as one heckuva indirect heat convection smoker with precision temperature control.

While the exterior is certainly whimsical, this smoker is serious business, with a proprietary Digital Pro Controller that maintains even cooking temperature, just like an oven. Dual meat probes let you monitor the pork and the chicken at the same time, and 425 square inches of grilling space means you can easily feed a crowd. The 11.5-pound hopper holds plenty of pellets, so you won’t need to refill for many hours.
Hey Oscar, based on what I think and my discussion with my buddy Shane Draper of Draper’s BBQ, you’ll probably only need to run 14 hours for a brisket cook – given the convection nature of your pellet grill. You’ll probably go about 1 lb per hour or a little less – depending on the weather and other variables you mentioned. Again, pellet cooking is a little bit give and take where you’re getting ease and a more set it and forget it cook experience in exchange for some additional fuel use.
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We have reviewed the best pellet smokers on the market today after doing our extensive comparative research. However, there were some hidden gems that could not make it to our top 10 product list because of one reason or another e.g. due to their high prices, unavailabilities in some regions, and other factors. Also, some just failed to get in our top 10 list only because it was a top 10 list and not a top 20 list. Regardless of the reasons, here are a few honorable mentions that failed to make it to this top 10 best pellet smoker review, but are still worthy in their own rights:
I purchased my unit new this last weekend, and had the privilege of working with the owner directly. Extremely polite and informative gentleman who is straightforward and wants you to buy what you think is best. He was not pushy at all and doesn't need to be. The product sells itself. I have a friend who has a Traeger and I have grilled/smoked with him on several occasions. There is a reason this grill weighs significantly more than the Traeger. If you are truly going to invest this amount of money in a grill, please make sure you are completely happy with your investment by purchasing this Yoder grill.

Add-ons: Manufacturers often offer a variety of add-ons. Check what features come standard, and what are add-ons at extra cost. Some add-ons are offered by companies independent of the manufacturer. If a feature is important to you, but is not a standard feature of your particular cooker, make sure it is available as an add-on before you buy the cooker.
From everything I’ve been able to find online, Traeger Pellet Grills appear to be the very first pellet smokers to be offered on the market. Dating back to the early 1980s, Joe Traeger’s company first experimented with using wood pellets as fuel for a BBQ smoker as an offshoot of the home heating furnaces he was selling locally that used pellets. As time passed, a thermostat was added to the equation, and the production BBQ smokers fueled by pellets working in “set it and forget it” fashion was in full force. From this point, several manufacturers of pellet grills began to pop up, with a few key names like Yoder Smokers, Mak Grills, Green Mountain Grills, and Fast Eddy’s Cookshack grills being among the most notable.
Thankfully the popularity of pellet grills spurred many new pellet fuel manufacturing companies to enter the industry.  There are also some very big names in the grilling world that have seen the light and are now producing pellets as well.   This has helped the availability of pellets for sure, but we are still not to a point where pellets are commonplace in stores in all areas.
There are no food probes with this controller as there are on the MAK Pellet Boss, and the controller is mounted to the surface with two screws and no gasket so I fear rain could get into the electronics, but after more than a year of sitting out without the cover in rain and snow, the controller on the IPT I tested is still working fine. Ortech recommends covering your smoker.
These food grade wood pellets contain only the best and the pure compressed sawdust from hardwood and are sometimes added with natural vegetable oils, perfectly safe and healthy for your food. However, the carbon in the soot and ashes that fly off the firebox can get embedded into the body of the food, which can get inside your body. The good news is problems such as these can be easily avoided if you can keep your smoker clean.

Capacity Just like with other grills, cooking capacity is an important consideration. Will you only be using the grill for family dinners, or will you be hosting backyard parties where you’ll need to feed a crowd? While pellet grills cook food quickly, you don’t want to make your guests wait in line while you’re putting the second wave of burgers on the grill.
Three stage controller – there are three options to choose from, smoke ( or low), medium and high. It’s an old and very poor controller. It only has three options to choose from, it’s very poor at maintaining temperature. It doesn’t take weather and other factors into account. The result is that the temperature inside the grill can significantly rise or drop without you knowing. Such solution makes it impossible to set a precise temperature and limits the cooking options.
This is best pellet smoker for the money if you are a newbie but want to cook like a pro. It is super easy to use and allows you to set up the whole system and then walk away. It has an electronic autostart ignition, which means you don’t even have to start a fire. Just plug it in, do a little prep work, add some pellets, and it will not be long before you have some delicious food to enjoy with your family or serve to your friends.
The temperature control unit is easy to use and relatively good. To start it, all you have to do is push one button.When it comes to the unit itself, the REC TEC RT 680 is, in general, thick and well built. Unfortunately, the reported temperature can differ from the actual temperature due to airflow inconsistencies inside the cooking chamber. The maximum temperature this grill can reach is 500°F.
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Thanks for the quick response and advice. I see a pellet pro hopper assembly is around $250 compared to the Memphis pro at over $2000. I didn’t realize that drafting isn’t important for the sake of temp regulation but what about how the smoke travels from the firebox towards the meat? I also would like to include an element of humidity, is simply putting a pan of water in the cooker or is there a better way?

To your question regarding Traeger, I’ve not reviewed their grills of yet. I do know that Traeger as a company is taking steps to up their game some, as quality/reliability of their pellet grills has diminished over the last few years. The new CEO – Jeremy Andrus – they hired comes from the Skull Candy company and brought that headphone company from annual sales from less than $1 million to nearly $300 million. I know also that a few big hitters in the BBQ world are being contacted by Traeger to bring the brand back to its former prominence. You can read more about that here from the site of one of the company’s that now has an ownership interest in Traeger: http://www.trilantic.com/News_Story.aspx?StoryType=1&ID=56.

Wood pellet grills are a great addition to any home because they combine everything you love about a smoker with a standard grill. Depending on the model that you buy, you can make smoked dishes like brisket and sausage at the same time that you make burgers, hot dogs and other dishes on the grill. These grills are great for family dinners in the summer and for parties and special occasion celebrations.


Good info, but it’s missing something… the cost to use. I’ve been looking for a long time to get into smoking. I have only ever used a propane setup for grilling. My main quesion is the cost to use propane vs charcoal vs pellets. I’m very interested in pellet smoking AND grilling. A couple times a week my wife and I will grill some chicken breasts or steaks. Can you breakout an approximate cost comparison to run the different methods? Appreciate it!

Joe Traeger designed and developed pellet grills back in 1985 and he patented the design one year after. But these didn’t go into full commercial production until 1988. Because of the patented design, Traeger held a monopoly in the pellet grill market for twenty years. But being a small family-run company, they did not diversify and kept supplying their products only to a select network of stores.

I've had my ys640 for almost a year now. I absolutely love it! I debated for a long time before my purchase. I'm an old school charcoal guy at heart. I used to have a gas grill and a coal pit. I got tired of replacing gas grills every few years and having two grills is cumbersome. I considered an egg but the pellet grill is so convenient. I'm impressed by the build quality of the ys640. It's so heavy. It won't be rusting through any time soon. No regrets. My treager owning buddy is buying a yoder as soon as his treager quits because he has grill envy
True blooded grill sweethearts out there might value this item. It is a minimized, full-included pellet barbecue that can take care of their grilling needs. You may need the item that accompanies all that you may require. When you have warmed it up, you can anticipate a perfect temperature and warmth in view of what you have chosen. Much the same as when you have found a reasonable latte machine for you, you would feel pleased with yourself for picking an extreme item that stays aware of your needs. Another element you may acknowledge in the item is that can keep the correct temperature all through the barbecuing or cooking process—regardless of whether you burn, grill, smoke or prepare. The cooking instrument is an exact griller that won’t make you stressed over any temperature variance. So whether you are an amateur or a pit ace, you might need to investigate this item that can take your grilling to the following level.
My brother said his Traeger blanket saved pellets in cold weather, so after talking to him I decided to order one. Used it for the first time today. The blanket went on easily & fit the grill perfectly. The temps this a.m. was below 0 when the meat started smoking. So far so good! The grill hasn't extinguished itself, a problem we always had when cooking in the cold, the temp of the grill is cooking like it does in the summer, & the meat is smoking beautifully. If you Traeger in cold winters this accessory is a must have!
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The cooking surface is relatively small – the grill surface 12” x 16” (192 square iches) with the hood being 7” tall at the highest point. This is just big enough to cook some larger cuts of meat like tri-tip or brisket. However, small size is not necessarily a downside. While you won’t host a 4th of July cookout with this pellet grill, the small capacity and the compact size of the Davy Crockett pellet smoker makes it a perfect choice for condo dwellers or for picnics.
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