With that said, we can guarantee that all of the grills on this list are designed from the best quality materials and design elements to ensure that it not only lasts the test of time, it is safe to use, easy to set up, and also designed to cook the best meals possible. With that said, let’s talk about a pillar that has added to the quality criteria, the material design.
Whenever you want to smoke with a pellet smoker, you will have to make a choice: What type of wood pellets should I use? Well, the answer may sound simple – whichever flavor you like the best – but might be pretty difficult if you’re smoking for the first time. Unfortunately, the only way to know which flavor you like most is to try them all at least once and then decide upon which one floats your boat.
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This pellet grill has a 440 square inch cooking surface and weighs 73 pounds. It measures 36 by 18 by 39 inches in dimensions and is made out of durable steel and heavy duty 16 gauge steel construction. It has a dial-in control with an LED read-out. Its temperature reaches from 180 degrees to 500 degrees Fahrenheit. It also comes with a meat probe. This Pit Boss is a worthy name to be in our pellet grill review’ list.

It offers 700 sq. in. of cooking space and a powerful thermostat for a higher price, but makes up for it as soon as you start cooking on it. Also, it has a stunning design with the bull horns, which sets it apart yet again. But if you find yourself not spending as much and could do with a lesser cooking space, then the Camp Chef PG24 is a no-brainer for you.
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Apart from the replacement parts for a pellet smoker, there are also certain accessories that one can use to increase the range of its usefulness as well as improve its performance. A user can attach a griddle attachment to a pellet grill to use it as a flat top griddle, or use a hopper extender to increase the pellet hopper capacity; there is an attachment for every purpose to suit all of your needs. Let’s take a look at the types of accessories commonly found:
For a large-sized smoker, the Camp Chef SmokePro SE delivers excellent, smoky-tasting flavor that even beginners can accomplish. This is largely due to its automatic temperature control features and grease management system, allowing you relax while it cooks for you. With minimal cons (only weight and pellet price), this is a definite hit among professionals and newbies. The SmokePro SE is an unquestionable bang for your buck kind of purchase.
Nothing says “you are welcome to my home” than some delicious and succulent baby back ribs; some beer can whole chicken cooked your special spice mix, and some wood smoked salmon. There is no better way to wins the appreciation of your favorite people than cooking up some wood grilled steaks and baked potatoes. But there is a catch, there always is.
Is it common to have a lot of ash blowing throughout these pellet smokers? I thought it was supposed to be minimal ash and that it’s supposed to stay in the firepot. I noticed after two short cooks I have ash everywhere. The pellets are Perfect Mix from cookingpellets.com, but by “perfect mix” I don’t think they mean to mix ash from their product with your BBQ. Also, didn’t put off a lot of smoke, and really couldn’t taste any smoke at all.
“We love pellet grills but didn’t like the designs of the models on the market. They are more like an oven than a grill. MAK Grills are designed to be the best in class. You get outstanding BBQ flavor and safe cooking with real wood, along with an automatic lighting and fuel feed system. Simply turn the grill on and you’re cooking in minutes! Our direct heat FlameZone ® feature is pioneering the industry for “gas grill like” cooking without the hassle of flare-ups and burned food.” — MAK Grills
To your question regarding Traeger, I’ve not reviewed their grills of yet. I do know that Traeger as a company is taking steps to up their game some, as quality/reliability of their pellet grills has diminished over the last few years. The new CEO – Jeremy Andrus – they hired comes from the Skull Candy company and brought that headphone company from annual sales from less than $1 million to nearly $300 million. I know also that a few big hitters in the BBQ world are being contacted by Traeger to bring the brand back to its former prominence. You can read more about that here from the site of one of the company’s that now has an ownership interest in Traeger: http://www.trilantic.com/News_Story.aspx?StoryType=1&ID=56.
This is obviously no revelations that temperature is the first on my list. When it comes to cooking appliances, temperature is always a key factor. However, it is not the sole reason to be on my list. The thing about temperature you need to look for in a good pellet grill is its ability to control, change and maintain it. Any grill can turn screaming hot, but only the best ones provide you with multiple temperature settings, and are able to maintain it constantly to ensure an even cooking surface where it is not too hot on the left and cold on the right. Many pellets come with special, even patented, temperature features.
Thanks for the great information and the research you did. I am a retail store owner in Boise, Idaho area and we sell a pellet grill smoker in our store. I would like to encourage to look at the Sawtooth Pellet Grill. It is made local here and is American Made. It is an excellent grill for the price with an awesome company backing it. You can find their website at sawtoothpelletgrills.com. Again thanks for the information and if you do another publication regarding pellet grills, I would love to see what your opinion of the Sawtooth would be 🙂

To solve this problem, several companies have come up with alternative ways to expose food to the flame by allowing you to use the small area directly above the fuel pot. It's still not as good as a charcoal or sear burner, but better than the designs that are strictly indirect. Check out the Memphis Elite, Fast Eddy's by Cookshack PG500, and the Yoder YS640 for this feature. Camp Chef also recently introduced its Woodwind pellet smoker, which has a super-hot gas-fueled sear box attached to the right side.
Pellet Kettle - compact design with back hopper Pellet Kettle - compact design with back hopper wide range of control from Smoke to 450°. High setting provides 500° plus searing temperatures stainless steel handles open cart with storage shelf large folding side shelf chimney and adjustable damper. Electric power required (110-Volt) has cord wrap locking casters full length ...  More + Product Details Close

Hey Pete, first thanks for your kind words. Traeger pellet grills fell off a bit quality wise over the past several years. That said, they’ve hired a new CEO – formerly from the Skull Candy Head Phone company – who brought that company’s valuation up considerably. I see them making moves to get back to their roots… aligning themselves with some of the more well known names in BBQ again. From a build quality, they’re making solid pellet grill bodies using fairly heavy steel. The area I’d like to see them improve on is the controllers they use. Right now, GMG is making great strides in claiming some of the entry level pellet smoker market share away from Traeger. This is due to a superior PID controller, advances in built in Wi-Fi monitoring, and outstanding customer service.
Hey Corry – GMG and Traeger have shown that they support their brands very well of late. In many cases, they both provide parts support even when warranty limits run out. If you’re considering a Traeger, I’d urge you to go with their Pro Series 22 or 34. Sounds like that’s what you’re probably looking at where they are concerned if you’re looking at a dealer.

Big Horn’s largest available grill, the XL 1093 comes with a large cooking area of 1093 sq inches. With it’s low price tag of around $300 and a high cooking area, this product could have been a great choice for pellet smokers. However, we’d rather not suggest something that’s susceptible to rust and weather conditions to be kept outdoors at all times.
Camp Chef SPG-90B 30,000-BTU 3-Burner Big Gas Grill:3 burners30,000-BTU burnersAppliance-style control knobsIndependent leveling l...egsCamp Chef gas grill has a removable grilling attachmentConvenient carrying handles on the barbecueGas grill hose and regulatorSide shelf and a hinged-lid barbecue box that covers 2 burnersCast-iron, pre-seasoned grate to sear in flavorMassive grilling surface30,000-BTU gas grill is a versatile outdoor kitchenAllows you to barbecue and grill meats quicklyBurners produce three times the heat of a normal kitchen stoveUse for tailgating and other outdoor eventsAllows you to switch out cooking accessories to meet your needs16" surfaceUse the 3 stove burners in any pot, pan or skillet configuration read more
Temperature: Most of all, you have to pay attention to whether your pellet grill maintains a chosen temperature. People buy a pellet smoker because it makes it possible to smoke meat for long at fixed low temperatures. Very convenient and simple, and a grill that always maintains a selected temperature guarantees that the meat will be perfectly cooked.
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