Generally speaking cheap grills are not made with quality materials. While the outside may look good, often times you will find the guts of the grill are made with lower grade metals. This of course affects functionality and longevity. If the inside of the grill isn’t made using quality materials you will literally burn through it over a certain period time.

My propane smoker lived a good life, but after just 18 months it's another rusted out piece of junk that's was unsafe to use. I wanted to replace it with something that would last so I began researching the internet. I was delighted to stumble upon 1) pellet smokers and then 2) the Yoder 640. This is a premium price item that had me wondering if I should spend that much, but I was sold by the online reviews and YouTube video's. ATBBQ had it at my house in less that 5 days and the build quality, ease of use, and the food it helps produces are all second to none. I'm thrilled companies like Yoder can build the best products in the industry right here in America! Its a large investment in cooking, but worth every penny.


My fiancée's family has never really understood me. They see my safe full of guns, the knives I gift her on birthdays, and my preference for the company of dogs over humans, and despite her assurances to the contrary, they see a hick. So, one night while her sister and her husband were visiting from L.A., I cooked them venison backstrap for dinner. They were extremely hesitant, but as good sports, gave it a try and were absolutely delighted. And you know how I made it? I Googled venison backstrap, plus Traeger, and followed the instructions. 
The best thing about pellet smokers is that unless you’re buying the absolute cheapest models, there are no bad choices. In this list for under $500, you’ll find pellet smokers and grills perfectly suited for dropping a few burgers at home use like the Traeger Junior Elite, for throwing in the back of the van and using anywhere like the Green Mountain Davey Crockett, or for cooking whole turkeys when you have ten people round on Thanksgiving, like the Camp Chef Smokepro.
Not only do cheap grills not hold up as well, but there are additional benefits to better steel and construction, too. Construction quality matters in wood pellet grills, no matter the price. Take the video below where we compare Grilla Grill’s double wall insulation to Camp Chef, which is not a cheap grill by any stretch. This video shows how well the Grilla Grills pellet grill is able to retain heat, keep the cool out, and use less fuel than many other wood pellet grills. Now imagine how much difference this would make compared to a bargain basement pellet grill from a big box store!
This is the most important aspect you should look into when buying a new pellet grill. You always hear people saying that a product will cost more money if it’s built with better quality materials and that is absolutely true when it comes to pellet grills. Let’s start with the basics – the most common material that is used when producing a pellet grill is steel. There are many different types of steel from high-grade stainless steel to lower grades that aren’t as sturdy. Cheap pellet grills will be constructed of a decent grade of steel when creating the outer appearance so that it’s sharp to look at. However, the inner parts of the grill are made out of lower-grade metals. Do you see the problem here? Even though the grill may look aesthetically pleasing from the outside, these nice looks won’t make up for thelow-quality materials that are used inside. This can quickly lead to the inner components of the grill deteriorating and in need of replacements. This ultimately results in you spending additional money to replace these parts once they are no longer functional.
Regardless, it’s worth mentioning the basic types of pellets available on the market to get you started. First there are the hardwood pellets, made from the sawdust from any specific type of hardwood, such as ash, cherry, maple, etc. Then there are different organic hardwood blends: a combination of different types of wood shavings and dust, giving them a customized, special flavoring. For beginners, we’d suggest getting a premium blend, just to be on the safe side (because you can’t go wrong with these). Even then, we’d like to mention a few types of pellets commonly used for different purposes:
While using and running a pellet grill is child’s play, catching the right offer on pellet grills can be a hassle for consumers who have little to know clue about it can prove a costly bargain. Knowing your facts prior to buying one is always a good a smart idea. My pellet grill review will do the best it can to educate you on the things you need to look out for when purchasing your perfect grill. Here are a few heads-up:

Serve a crowd with our huge 12 qt. Camp Chef 'Big Griz' 16 Inch Classic Dutch oven. This is the perfect addition to any outdoors m...an's cast iron collection. The one-of-a-kind lid displays a Grizzly Bear and also has an indentation of a Bear paw. This great piece of cast-iron cookware comes pre-seasoned with Camp Chef's own Inch All Natural True-Seasoning Inch, making it ready to use right out of the box! This Dutch features three legs, a handled lid and bale. The raised lip around the lid is excellent for cooking with charcoal briquettes or wood.Total Weight = 30.5 lbs.Depth = 3 7/8 InchCapacity: 12 QT. ID = 15 3/4 OD = 16 3/8 Inch Grizzly Bear Design on Lid Model No: SDO16 UPC Code: 033246208886 read more
I use to have a charcoal/wood fired smoker and it was a nightmare maintaining temperature especially on a long brisket cook. Instantly I've fallen in love my YS640 coupled with a fireboard. You literally set the temp load it up and walk away with no stress or worries about maintain temperature. It provides great smoke flavor too. Yes it is an expensive purchase but that is because this thing is built like a tank and will last for decades.
Green Mountain pellet smokers offer innovation and good quality as well as relatively low price points. The Daniel Boone model is the midsized version. It boasts an advanced digital touch-pad dual-probe controller and stainless steel grates and drip pan, and, with 13.5 inches of headroom, Daniel Boone can accommodate large turkeys and roasts. Although the WiFi option adds a hundred bucks to the bill, few pellet smokers anywhere near GMG's price range offer WiFi control. Download the GMG app to your smartphone or tablet for a point-to-point connection, enabling you to remotely turn Daniel Boone on and off; monitor and control the internal meat temp, cooking temp, and timer; and even store the time- and temperature-based profiles of your favorite recipes. For example, you can set your Daniel Boone to "Tri-Tip Beef Roast" and have it start out cooking at 225°F (105°C) until the internal meat temp hits 110°F (43°C), then crank to 500°F (260°C) for browning until the meat registers 135° (57°C), then drop the temp to 150°F (65°C) to keep it warm.
Most pellet smokers have a flat drip plate under the cooking grate that diffuses heat and catches grease and gunk. Louisiana uses a curved "Arched Flavor Guard" that mirrors the shape of the lid. The company claims that this design presents a larger surface for meat drippings to sizzle and enhance flavor. The Flavor Guard also has a section over the fire pot that can slide out of the way to expose large, slotted openings, which allow meats to sear over open flame.

Make a wealth of delicious recipes while you're camping or tailgating with the help of this versatile 2-Piece Camp Chef Spatula Se...t. The blades are made of sturdy and durable stainless steel and the heavy-duty handles are contoured for ease of use. The pancake flipper in this cooking spatula set has a long surface for large pancakes and a rounded end for easy non-catch flipping. The turner/scraper is beveled for scraping the grill or griddle and cutting while cooking. In addition, each piece features a handy hanging hole that allows you to store without taking much space. This easy to care for set is ideal for use when camping, hunting or barbecuing and grilling in a backyard. read more
This is the second one I have received as the first one was a lemon. The first one worked great the first 3 times I used it, but then I started getting "Err" message, as well as an overheat message randomly that would not go away. I returned it to Amazon and promptly received a replacement. I have used this one heavily for 7 days now and have had no problems. I will check back in in a couple weeks with my results. It is very well constructed, holds its temperatures well and cooks pretty evenly. I have smoked/grilled ribs using the 3/2/1 method, made stuffed hamburgers, a whole chicken, and a porterhouse steak so far. For the price you cannot beat it. The searing option where you can open the heat shield/drip tray to expose slots directly over the flame is great for cooking steaks and a nice option that you don't see on other models. The removable side tray is also nice for bringing out your meat and placing your finished product on it. The bottle opener is weird...u have to really put the bottle at an angle to open and you lose part of your beer....but it looks cool...lol. A few tips: Cover the heat shield/drip tray with new tin foil each use or else it is almost impossible to clean it. Make sure the knob is in the off position before plugging it in and wait for the numbers to stop flashing before adjusting the temperature. Always start out in the smoke position until it is smoking and a a flame has started, then turn it to your desired temperature(about 5 min). Vacuum out the firepot and inside of the barrel every other use. Most importantly....use this thing as much as possible in the first 30 days to make sure it is functioning properly so if you do have problems you can return to Amazon. I love Amazon. As soon as I clicked on 'Return' and printed the free return shipping label, they had already ordered me a new one and I had it in 3 days!!! In case you would have to return it, mark your boxes that everything came in and take pictures of how it was packed. Took me over 2 hours to pack this thing back up. Most importantly....use this grill as much as you can in the first 30 days to make sure it is functioning correctly, otherwise you will have to deal with Pitboss ...paying your own return shipping and replacing parts on your own.Also don't forget to register your grill right away on the Pitboss website, in case you have problems after the 30 day Amazon window. Checkout the Pitboss website for their recipes....some of them are quite good...the bacon wrapped asparagus tastes just like Carrabas. Just sprinkle some balsamic vinegar on it after grilling. The Pitboss spices/rubs, while expensive are very good. The sweet heat is good on anything and the mandarin habanero is amazing on wings. I sprinkle and toss after cooking. Good luck !!
This next video is great because it really talks about how solid the construction of the Rec Tec Grill Pellet Smoker is. You’ll note several times that the reviewer says how surprised he was at how heavy the lid of the cooker is. Folks, nothing… and I mean NOTHING cooks as well and as evenly as Heat Soaked Metal! That’s why cast iron is so prized for cooking ability! Also pay attention to the heat probe readings you see in this video. The one thing everyone who has used this pellet smoker says is that the Rec Tec Grill keeps actual temps where set temps read better than nearly any other pellet cooker out there.
The biggest cleanup issue is the buildup on the heat deflector under the cooking grates. You'll need good gloves and an apron. On most models, a thorough cleanup means a 30 minute process of taking out the greasy grates and the gooey deflector plate, scraping them and washing them. You should do this when the carbon and grease cover the deflector plate. Stainless parts can go in the diswasher, but I wouldn't do it. That grease is like tar and it could get all over the insides of the dishwasher and hang on for dear life. I use a handheld steamer like the Steamfast SF-320 Portable Steam Cleaner shown here.
My wife and I just purchased a Yoder YS640. After looking at a lot of other smokers we finally settled on this one. It weighs in at over 300 pounds and is built like a tank. You can see and feel the difference between this unit and others. We brought it home, put it together and did the initial burn in for 1 hour. We then made some ribs for dinner. The temp was set and only had 10 degrees fluctuation up or down. The meat was very moist and had just the right amount of smoke flavor. We are very glad we made this purchase.
I've had the Yoder for about 4 years now. Never looked back. It made my old Traeger look like a dime-store trinket. Thick metal. Built like a tank. Hold temps perfectly. I used to monitor grill temp. Realized quickly there was no need. Not even in the wind and cold. Eats less pellets than my old Traeger. Don't get me wrong, the Traeger works great when conditions are perfect, but in Omaha, NE, things are rarely perfect. It's true that compared to an offset you won't realize as strong of smoke flavor. That's good and bad, depending on what you're going for. When you're after dense smoke flavor, a simple smoke tube is all you need to get it to where you need.
One huge advantage with pellet smokers is that because of how they work, they’re all generally of a higher standard than a lot of other types of smoker. But just because you’re less likely to grab a bad model doesn’t mean that you don’t want the best, right? There’s still things to think about that make sure you get the absolute best fit for you and your family.
Their behavior is sometimes counterintuitive. The hotter they get, the less smoke they produce, and at their top settings, they don't produce much smoke at all. This is good for when you are baking cakes or pies or doing dishes that don't need smoke. But down under 250°F, they produce plenty of mild, elegant smoke. And even though the fuel is wood, it is hard to oversmoke with a pellet smoker. Burning wood on a charcoal grill produces much more intense smoke flavor.
Eric, I’m sorry for the trouble you’ve had with your Traeger. Not sure this will help, but here is how I make sure I don’t have the problem you had. When I start after a long previous cook or any cook at all really, I vacuum out all the dust and vacuum out the burn pot. Then, I put a handful of pellets into the burnt pot, insert the heat deflector, the drip tray, and grate. I find that this keeps things working well. Sometimes, the burn pot will get too full of ash and this can cause the problems that you had. Give it a try. If it works, please let me know.
Grilla Grills are not only great with their puns, but also great with their products. Since we compiled a list of top 10, getting rid of this product from our review was a very difficult choice. Silverbac Pellet Grill, along with several others from our honorable mentions list, has been tied with our advanced pick. Therefore, we were forced to place this on our honorable mentions list. With its traditional barrel-shaped design and astounding colors, they’d look nice in your backyard should they be your top choice.
This is a fantastic grill for the money that’s dependable for outdoor cooking and smoking (hence its name, “Camp Chef”). It’s not quite 9.9/10 that is the Camp Chef SmokePro DLX Pellet Grill got, but it has more than enough features and benefits to spare to honor the Camp Chef brand (even though at first glance the PG24 and the SmokePro are practically the same units with color differences).
Hey Dan – I think you’d really up your versatility with a good pellet smoker. Smoke profiles seem to depend largely on the quality of pellets used and then also on the burn consistency of the fire pot. What I mean here is that many pellet smoker users tell me that they prefer models that cycle over faster with frequent temp checks rather than those with longer wait times between temp checks. Cycling faster means that pellets burn more consistently and do not rest to a “charred” state and they “reactivate” This latter problem sometimes results in less than optimal flavor. Yoder smokers cycle very fast and are preferred by many due to this and their thicker metal construction.
So which pellet smoker is worth your hard-earned dough? We've put together a list of the ones we think make the cut, organized from lowest to highest price. Sorry for the sticker shock—even a low-priced pellet smoker will cost more than many grills, and our first selection lists at $333. These motorized, digitally controlled devices just plain cost more, but believe you me, they are worth it! And all of these selections have won the AmazingRibs.com Best Value Gold or Silver Medal.

The first thing you notice about yoders its the quality! They are testosterone, precision, heavy duty machines. Yoders cut the learning curve from novice to celebrated cook in less than a year, because they allow you to focus on the cooking instead of tending the fire which can take you lots of time. The only issue I have with mine is that the fan vibrates inside making a wierd noise, so I have to open the cooker and re-atach or re-instal the velcro strap that keeps the fan from vibrating. If this works, I will return to edit my review to 5x3 stars. However, the support team sent me everything I need to conduct the process my self; no complains here.

The Camp Chef 22" Dutch Oven Lid Lifter is designed to make outdoor cooking easier and safer. Whatever you are preparing at your c...ampsite, it allows you to check on its progress or get it ready to serve without bending down. This cast iron lid lifter features an ergonomic grip that offers smooth control, allowing you to raise the oven's lid easily. read more
How much food are you going to smoke? This is important because some of the top pellet smokers are relatively large. And if you’re not looking at smoking a lot of meat, you might purchase a unit that’s too big. Conversely, if you buy a unit that’s too small, you are going to be frustrated because you’re going to make some delicious meat just not as much as you need.
This Bayou Classic outdoor patio stove offers a This Bayou Classic outdoor patio stove offers a wide range of cooking options operating from a bare simmer to a full blast flame. This outdoor grilling alternative is portable enough to take around with you camping tailgating hanging out in the backyard and road tripping in your RV. Despite its ...  More + Product Details Close
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Thank you so much for this very informative post!! My husband and I just bought the Traeger Select Elite Pellet Grill On Cart yesterday as a somewhat impulsive buy on a Costco shopping trip. It was the last day in the road show so I figured we could always return it if we have buyer’s remorse. Having no past experience with pellet smokers/grills, I am doing my due diligence in researching the reputation of this company and comparing to others in the market. The selling point for us with this particular Traeger grill was the ability to convert this to a built in unit by simply taking off the right side shelf. The sales rep at Costco had a picture of one that his parents had built into an attractive brick surround and we liked the option, however, after reading your post and several other sites, I am finding that Traeger may not be the best investment comparatively and with a purchase this expensive, long-term quality is extremely important to us. In staying within the same price range, I am very interested in the Rec-Tec and it’s stainless steel build. My question is, do you know if the Rec-Tec or another pellet grill @ the $1000 price point can be made to look “built-in” and if so, are there any dangers or potential problems with this.
If you have an older smoker and need a lot of physical maintenance like changing the hopper and the digital control, then changing those two parts may not help. These two changes may cost you $200 – $250 and with a rusty hopper, you will continuously lose the smoke you produce. This is not safe for your health, so in this situation, you should definitely opt to get a new pellet smoker grill.
Pellet grills made out of stainless steel are more durable and rust-resistant and are often the most attractive option. Since many smokers are painted, make sure to research the quality of the paint. A high-temperature powder coat paint can withstand high heat. This is important because if the paint flakes it will leave the steel exposed to outside influences and it could rust.
It is different with REC TEC Wood Pellet Grill, here the solid construction is made of high quality materials. On the outside, high temperature powder coat and porcelain enamel finish. While inside, the manufacturers use stainless steel of very good quality for all the major parts. On the official website, we can read that you can find over 40 pounds of 304 stainless steel parts in this grill ( see for yourself ).
We have shifted to a new house and here we have a very nice backyard. We were thinking of having pellet grill for the backyard for friends and family gatherings for making our holidays memorable. According to your review I think Camp Chef SmokePro DLX Wood Pellet Grill and Smoker | PG24B will be a good option for us. Do you have any other suggestion for us as it will be our first and we don’t have much knowledge about it.
Hello Mark! Thanks for commenting here. The Kalamazoo Hybrid Grill looks like a BEAST! If you can swing it, I’d go for it. I truly enjoyed cooking on the Memphis Grill, which is to date the most high end pellet grill I’ve used. It offered a nice blend of professional grade convection with the wood fire taste of the pellets. The Kalamazoo hybrid really does seem to offer one step beyond with the addition of charcoal and wood chunks. I see that Derrick Riches of About.com stands behind the Kalamazoo brand. You’re hard pressed to get a better endorsement of a grilling product than that! Keep me posted at kevin@bbqbeat.com and let me know how your search goes! 🙂
If you’re looking for very portable smoker on a budget, we recommend the Davy Crockett by Green Mountain Grills. However, if you’re looking for a small backyard smoker that you can use at the occasional picnic, tailgate, or cul-de-sac party, we recommend the Traeger Tailgater. We think the slight increase in cost is justified by the bigger grill space, which comes in handy if you’re using your smoker frequently or to cook for more than two people.
There are other options, KBQ for one, but I want it to look like a grill. Not a refrigerator, although I’m sure they make great Q I have narrowed my search to Pellet poopers or the Primo or Egg. The Pellet poopers will have more capacity than even the XL Primo/Egg. But are they one trick ponies? Smoking and baking. WIth limited smoke profile. I wish I could taste the Que off of one to know for sure. I got rid of my gasser because of the limited flavor it produced. Rec-Tec’s tag line is Do you cook with wood. But does it produce enough smoke flavor for most people? How do your neighbors respond to your Que? Do they like the smoke profile of the Que? Sorry for all the questions. Just trying to figure out what the next smoker will be at Mi Casa.
This post was EXACTLY what i was looking for! Have been longing for the ability to make the gooey delicate saucy brisket that we get out here at the chain Armadillo Willies, which i realize is not aiming for the stars… At Orchard Supply House last weekend saw a Traeger or two, and was thinking placing a smaller version $499 range (although $439 on the Traeger website) next to my gas Weber Spirit.
I'm using a ThermoWorks "Smoke" thermometer to send smoker temp info while I'm busy doing other things. So much easier to set it and not having to worry about it compared to grilling over charcoal (although I still like to do that for high temp California "BBQ"). Just come back when it's close to being done to give a quick visual check compared to the probe temperature. May consider adding the sear box in the future.

I've had my ys640 for almost a year now. I absolutely love it! I debated for a long time before my purchase. I'm an old school charcoal guy at heart. I used to have a gas grill and a coal pit. I got tired of replacing gas grills every few years and having two grills is cumbersome. I considered an egg but the pellet grill is so convenient. I'm impressed by the build quality of the ys640. It's so heavy. It won't be rusting through any time soon. No regrets. My treager owning buddy is buying a yoder as soon as his treager quits because he has grill envy
Camp Chef is the company that perfected the pellet grill formula that Traeger made up, hence its introduction of an effective pellet auger that dispenses pellets only when needed and a large capacity hopper that reduces the need for pellet refills (that people find really annoying). It’s economical in terms of fuel rationing even though the griller itself is quite expensive.
After 10 days of not seeing anything in my email I called them. They told me they had no order. After two weeks and more phone calls then a grill finally shows up but without the cover or the pallets which I paid for and was on the order. Three calls into managers and customer service still not resolved. When I threaten to take the grill back to Costco I was told to go ahead and have a nice day.
The Camp Chef SmokePro’s automatic features definitely set it apart and make it truly a “set it and forget it” kind of unit. It makes use of an electric auto-igniter system that lets you start grilling with just one button. The automatic auger instantly dispenses pellets to maintain the desired temperature and use your pellets the most efficient way.
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