The cooking surface is relatively small – the grill surface 12” x 16” (192 square iches) with the hood being 7” tall at the highest point. This is just big enough to cook some larger cuts of meat like tri-tip or brisket. However, small size is not necessarily a downside. While you won’t host a 4th of July cookout with this pellet grill, the small capacity and the compact size of the Davy Crockett pellet smoker makes it a perfect choice for condo dwellers or for picnics.
Bought the Costco trade show model after about 4 years of debating the purchase... OK, first one broke on day one as "auger" stopped spinning. Returned and received a new unit. 2nd one smoked a turkey for 4.5 hours. After 4 hours temp. dropped to 100 degrees and it was set to 350. When I opened the smoker to check on why this happened, it exploded into a ball of flames! There was fire shooting out from all sides of the grill and smoke and heat coming from the feeder side of the grill... This was SCARY and could have absolutely caused a major fire, and/or injury!!!
Minor problems (Product): 1. Main grill rack does not fit snugly, leaving the rack to half almost a half an inch in all directions to move. (not so much a problem when cooking but it does move) 2. Wind is a major factor making it difficult for this to get up to heat and stay there. 3. It rarely comes to the temperature I set it for, and usually is about 10-15 degrees below, with trying all of the different possible adjustment settings.

Extremely high build quality. It's heavy. Solid. Nothing flexes or bends. The temp displayed is very accurate when referenced with a thermometer. My only complaint is that the 2-piece diffuser should either be standard equipment, or an optional upgrade at order time (in exchange with the stock diffuser). The 2-piece diffuser is a MUST HAVE accessory. Cleaning the firepot is a messy pain the A** without the 2-piece diffuser. I didn't think I would need it, But I ended up ordering it about 6 weeks after receiving my YS640. I also highly recommend the direct grilling grates. I was able to get rid of my gas BBQ because the direct grilling feature works so well on the YS640.
So after some research I felt like I had two choices. I could either spend $1800 on a new Traeger Timberline and double down on Traeger (hoping like crazy they fixed the heat issue) or spend literally half the money and get the sure thing. And by the way, if you feel like you absolutely Must have wifi to monitor, just buy a Woodwind and an iGrill 2 (wifi enabled) and you'll still save $800!
I am a pellet grill newby and a recent convert from the backyard charcoal grill to the Yoder YS640. After a ton of research on pellet grills, I jumped in the deep end with this grill and have won raving Family fans after four grilling adventures. I have never cook ribs...tried three racks using a special rub and several ours on the Yoder...and my wife who isn't fond of ribs was eating the left overs the next day! This grill is easy to use and creates fantastic tasting food. My only regret is that I didn't purchase the grill a lot sooner.
PID Controller–PID Controllers (Proportional Integral Derivative) are devices that most of the grill manufactures don’t fully utilize yet. They can be found as a separate device attached to the grills if you’re handy enough, but all the manufacturers aren’t fully considering them yet. Using a PID controller, you can accurately maintain the temperature while cooking and ensure that the food is cooked automatically to perfection without much supervision.
Spent thousands on Traeger, they are ok. Wouldn’t have an issue if they were only $500. But the last one I bought, (Timberline 850) cost $2500 Canadian. Almost burnt my house down because it got over 600F and was still climbing. All Traeger does is mail you more Chinese parts to fix your China made grill. By the end of it you will know your Traeger in and out because you WILL have to take it apart to repair! Overpriced for a smoker with many issues. Timberline lower grill has a portion of the grill removed for some kind of design. They added a 1/4 lip to justify this Grand Canyon of a hole in the back of the grill. Well needless to say if you cook wings or something small and toss them around you will for sure lose the wings to this big stupid hole. But they said they pit the little lip to stop the food from falling... Do they not test these products?
I’ve been grilling and smoking for many years and throughout all those years I have burned through many expensive grills. Four years before I purchased the 640 I got on the pellet smoker wagon and started my research. Finally when my daughter was getting married she ask me to cook for the wedding and gave me the perfect excuse to finally get a smoker I wanted. So getting back to the research and after 3 months of comparing I settled on the YS640. I wanted a grill, at my age, to be able to pass down to one of my kids. It was big investment but like I’ve learned in life, you get what you pay for “most” of the time. I have had this grill now, September 2018, will be 4years now. I have no regrets and would do it again. I’ve had some minor corrosion issues and after an email was promptly sent the matching paint to clean it up. I spent the time to do it right and today, a month later, today my grill looks brand new. Honestly nothing like this can be left to take care of itself. Maintenance like anything else is required. But I know this will most likely be my last grill. Thank for a great product and great follow up service. Smoke Shack.....

After about 10-15 hours of cooking, you should remove the burn cup and dump the ash. If the ash builds up it can prevent ignition. Ash also accumulates in the bottom of the unit, but doesn't impact cooking. A vacuum cleaner with a hose makes short work of it. Only a few manufacturers, such as Blaz'n Grill Works and Camp Chef have a slide out combustion cup that makes cleanup much easier, but you still have to get underneath the deflector occasionally and suck out fly ash that has scattered around the lower part of the grill body.

Barbecue was not his first career. He earned a BA from Columbia College in Chicago and studied at the Cleveland Institute of Art and the Dana School of Music. He has been involved in every aspect of film, video and music production. He edited the 1991 Academy Award nominated documentary, "The Mark of the Maker" and "Universal Hotel", which is part of a permanent exhibit at the Dachau Memorial Museum.
I have used Bradley, Masterpiece, Green Egg, New Braunfels, Oklahoma Joe, Weber and now Traeger. So there is some experience in these comments. The “set it and forget” it is a misnomer and should not be used with Traeger (or any smoker/grill.) With Pellet Drive before you buy Read up on Er codes. The worst is when the fire pot fills up with pellets because the fire can’t keep up with the auger push and the whole cook is ruined or delayed. You have to pull everything out and basically start over while your expensive prime brisket is trying to be saved in the oven. Doesn’t matter what the weather is or wind conditions. Doesn’t matter if you stare at it and stir the hopper continuously. It will happen. Customer support at first was well you are at fault (didn’t leave the lid open on fireup for exactly 2 to 4 minutes or didn’t vacuum out the firepot between every cook) which is crazy. Finally, after so many calls over the past 6 months they are trying to make it right. Problem is, DO NOT believe the “set it and forget it.” That does not exist with any good cook. I have replaced the controller the fan and now getting a new probe. Do not waste your money. Unless someone out here in BBQ land can give me a recommendation on a product that won’t do this stay away from Pellet Drive?
This is the second one I have received as the first one was a lemon. The first one worked great the first 3 times I used it, but then I started getting "Err" message, as well as an overheat message randomly that would not go away. I returned it to Amazon and promptly received a replacement. I have used this one heavily for 7 days now and have had no problems. I will check back in in a couple weeks with my results. It is very well constructed, holds its temperatures well and cooks pretty evenly. I have smoked/grilled ribs using the 3/2/1 method, made stuffed hamburgers, a whole chicken, and a porterhouse steak so far. For the price you cannot beat it. The searing option where you can open the heat shield/drip tray to expose slots directly over the flame is great for cooking steaks and a nice option that you don't see on other models. The removable side tray is also nice for bringing out your meat and placing your finished product on it. The bottle opener is weird...u have to really put the bottle at an angle to open and you lose part of your beer....but it looks cool...lol. A few tips: Cover the heat shield/drip tray with new tin foil each use or else it is almost impossible to clean it. Make sure the knob is in the off position before plugging it in and wait for the numbers to stop flashing before adjusting the temperature. Always start out in the smoke position until it is smoking and a a flame has started, then turn it to your desired temperature(about 5 min). Vacuum out the firepot and inside of the barrel every other use. Most importantly....use this thing as much as possible in the first 30 days to make sure it is functioning properly so if you do have problems you can return to Amazon. I love Amazon. As soon as I clicked on 'Return' and printed the free return shipping label, they had already ordered me a new one and I had it in 3 days!!! In case you would have to return it, mark your boxes that everything came in and take pictures of how it was packed. Took me over 2 hours to pack this thing back up. Most importantly....use this grill as much as you can in the first 30 days to make sure it is functioning correctly, otherwise you will have to deal with Pitboss ...paying your own return shipping and replacing parts on your own.Also don't forget to register your grill right away on the Pitboss website, in case you have problems after the 30 day Amazon window. Checkout the Pitboss website for their recipes....some of them are quite good...the bacon wrapped asparagus tastes just like Carrabas. Just sprinkle some balsamic vinegar on it after grilling. The Pitboss spices/rubs, while expensive are very good. The sweet heat is good on anything and the mandarin habanero is amazing on wings. I sprinkle and toss after cooking. Good luck !!

One comment I see a lot in various forums like PelletHeads.com is that you want as much efficiency as you can get. As with lump charcoal, this means burning as clean of a cook as you can with as little ash as possible. Different pellet mixes will produce differences in what you get in this area, and the cooker you’re using will dictate this to some degree as well.

Also own a Big Steel Keg which I love! Didn’t want an egg or a Primo while I was up north WY & CO as I had to many friends complain about cracking when trying to use them in cold weather! Many times at Thanksgiving or Christmas I have cooked on any or all of these devices at -5 to -10. It can be done but with a strong wind it is quite a challenge! My Weber (been thru a couples) and my Keg still have high ratings for great steaks and burgers. But for low and slow you are pushing it to get there and my friends with the ceramic style units say it takes some practice and close attention. What I don’t like about and Egg or my Keg is if you do need to end up feeding the fire on a long cook it is a real serious challenge!
Hi Dillon, thank you for commenting here. As to your question, I think you’d be happy with either a Weber Smokey Mountain cooker 18 inch, or a Daniel Boone Green Mountain Grill pellet smoker. Each are on the smaller side of BBQ Smokers and BBQ Pellet Grills, with just enough extra space to make food for a small family get together as needed. My brother lives in Colorado Springs and had trouble getting his Weber Smokey Mountain cooker to get hot enough and/or regulate temps. He built a wind screen for it at first which helped a ton. Then, he constructed a kind of smokehouse for it to sit in. Works great and functions as desired. You can see more on the Weber Smokey Mountain cookers here. For GMGs, you can find Colorado dealers by visiting this link: http://greenmountaingrills.com/find-a-dealer/.
Their behavior is sometimes counterintuitive. The hotter they get, the less smoke they produce, and at their top settings, they don't produce much smoke at all. This is good for when you are baking cakes or pies or doing dishes that don't need smoke. But down under 250°F, they produce plenty of mild, elegant smoke. And even though the fuel is wood, it is hard to oversmoke with a pellet smoker. Burning wood on a charcoal grill produces much more intense smoke flavor.
Thank you so much for this very informative post!! My husband and I just bought the Traeger Select Elite Pellet Grill On Cart yesterday as a somewhat impulsive buy on a Costco shopping trip. It was the last day in the road show so I figured we could always return it if we have buyer’s remorse. Having no past experience with pellet smokers/grills, I am doing my due diligence in researching the reputation of this company and comparing to others in the market. The selling point for us with this particular Traeger grill was the ability to convert this to a built in unit by simply taking off the right side shelf. The sales rep at Costco had a picture of one that his parents had built into an attractive brick surround and we liked the option, however, after reading your post and several other sites, I am finding that Traeger may not be the best investment comparatively and with a purchase this expensive, long-term quality is extremely important to us. In staying within the same price range, I am very interested in the Rec-Tec and it’s stainless steel build. My question is, do you know if the Rec-Tec or another pellet grill @ the $1000 price point can be made to look “built-in” and if so, are there any dangers or potential problems with this.
Pay attention as well to what temperatures your grill can heat up to. Most of pellet grills can maintain a temperature within 160-500 degrees F ( with much more expensive models is even  600 degrees F ). Why am I mentioning that? Because you have to think about what is the most popular grilling style for you. It will influence whether your pellet smoker will be a good choice for you.
When it comes to buying a new pellet grill, do yourself a favor and conduct some serious research on the grills you are looking to purchase before jumping into it. Just because a pellet grill looks sharp on the outside and has a cheap price tag to go along with it, doesn’t necessarily mean you’ll have spent less money over the course of three or four years compared to buying a well-built pellet grill with a good warranty.
From the models and brands that I have reviewed here, I highly recommend the REC TEC 680 Wood Pellet Grill as the best pellet smoker. This comes with a grill technology, which gives you more convenience, whether you are a novice or an experienced grill master. If you have found this article to be helpful, please share it with your friends and family and help them make the right decision.
Thanks for your question! I think you’ve actually selected the grill that I’d recommend too. The Camp Chef pretty much has it all. It’s quality, it’s priced nicely, it does a great job smoking… and honestly, that ash cleanout feature is pretty much something that I wouldn’t want to do without. Especially if you’re new to pellet grilling, anything that makes the job smoother and simpler will be appreciated!
What’s more, as Pellet Grills are electric-powered and regulate their own fuel intake, they are a far more foolproof option than other smokers and grills which may require a large amount of maintenance and care during the cooking process. Wood pellets themselves are also incredibly versatile. Aspiring smokers can experiment with a whole array of wood varieties in order to explore the flavors that each lends to meat.
I have ate a few peoples cooking that have won at the Royal, Houston and Memphis in May. They have all had one thing in common, I didn’t put one drop of sauce on them and they had not been sauced on the Q before serving! The restaurant Cackle and Oink is just a ways from where we live and the owner Aaron Vogel is there regularly. I have tasted all his sauces and they are very good, but the 3 times I have been there, his sauces never touch my ribs and brisket! Aaron does say, if you like this you need to try my competition food (which I will at one of the competitions he is in locally). None of the KCBS, Houston or Memphis in may winners Q had even a hint of ash or bitter smoke flavor. They also had a very light smoke profile. They also all say they cook over well burned down wood.
Many people misunderstand a pellet grill of consuming a large amount of power for its working. But it is not even remotely true. While it is true that a pellet grill will use up a good amount for power initially, but it only uses that to come to temperature and form. Once it is ready and in form, it power consumption drops so dramatically that some pellet grills use almost as little power as a light bulb; an ideal choice for keeping power costs to a minimum.
Most of the pellet grills available on the market offer "temperature control" although the problems start when the weather changes. The temperature outside changes, the temperature inside the grill changes, the temperature inside the meat changes. All those factors are very important, as they have a significant impact on maintaining the right temperature inside the grill.
An electric smoker and a pellet smoker, according to the reviews, both allow you to set the temperature and walk away. However, the flavor that you’re going to get from a pellet smoker is a lot stronger as compared to an electric one. Pellet smokers allow you a little bit more versatility than an electric smoker, whereas electric smokers are better at maintaining and controlling the temperature inside the cook box.
What about temperature control and a digital controller? It is much poorer in this regard than the competitive Camp Chef which is why I decided to give the second place to Z Grills as an alternative to Camp Chef PG24. Therefore the digital controller allows to set the temperature within the range of 180-450 degrees F. A pretty low maximum temperature but it shouldn’t be a problem to enthusiasts of long slow cooking, which usually takes place at lower temperatures.
Meanwhile, it also has a 15-pound pellet capacity comparable to Camp Chef SmokePro (not as large but big enough to eliminate continuous wood pellet refills) and folding legs for better portability. However, certain users who’ve already bought their own REC TEC Grills Mini Portable Pellet Grill have complaints about it, like inconsistent heat distribution of the grill and poor quality control (certain grills break down easily).
*Big R strives for accuracy in our advertising, but errors in pricing, photography, and/or description may occur. Big R reserves the right to correct any such errors. Photography is for illustration purposes only and may not reflect actual product. Big R reserves the right to limit quantities ordered and the right to accept or decline any E-Commerce order.
As another one of the most important criteria to consider, we read a lot of the reviews that individuals had to say about the controller system and how simple they are to use. With that said, we can say that all of the grills we have shared have a simple digital controller design that makes the grill simple to use and easy to adjust. Now, the digital controller is the way in which an individual will be able to adjust the temperature of the grill, which can range from an incredibly low temperature to as high as 450 degrees. Now, another really cool aspect of a digital temperature reader is that most brands have an LED display that makes it easy to read the temperature of the grill.
It may have taken a few years to catch on, but it’s hard to dispute that pellet grills are here to stay.  Pellet grills are easily the fastest growing segment in the grilling industry.  This has left many new pellet grill owners with a few questions concerning pellets.  Chief among them “what constitutes a good pellet?”   Second, “where can they find pellets to fuel their prized grill?”
From grilled beef, salmons to grilled turkeys I love them all. My passion for grilling delicacy gradually built during the time I was living with my parents. My family members especially my mother was a great fan of grilled dishes to and from the love of food. I started preparing smoked food with my mom. This bonding helped me to know more and more about to smoke, grill delicacies and also with smokers. So, in a word you can tell me a BBQ lover.
For a large-sized smoker, the Camp Chef SmokePro SE delivers excellent, smoky-tasting flavor that even beginners can accomplish. This is largely due to its automatic temperature control features and grease management system, allowing you relax while it cooks for you. With minimal cons (only weight and pellet price), this is a definite hit among professionals and newbies. The SmokePro SE is an unquestionable bang for your buck kind of purchase.
Take your outdoor cooking to the next level with the Camp Chef Pellet Grill and Smoker. Designed with the home griller in mind, built-in features simplify the process of smoking. The included digital temperature readout takes the guesswork out of the cooking process. An advanced digital temperature chip gives a more steady smoke and temperature, eliminating large temperature swings and giving a more consistent cooking temperature. Our patented Ash Can Cleanout System makes clean up the easiest out there. The Pellet Grill and Smoker features range from innovative digital smoker controls to dual temperature sensors. Discover the real secret of award winning BBQ cooks, low and slow smoking.
Now, I will be very honest with this topic here. While prices vary from model to model and brand to brand, one thing to understand is that the best pellet grills are made with the best materials, made by keeping consumers needs in mind, made with intelligent designs and features that can serve and last a long time. There are pellet grills in the market ranging from extremely cheap and affordable to very expensive, and sometimes even unnecessarily expensive. While there are exceptions in many cases, the blatant truth is that good stuff will cost an extra penny. This is why I will be giving you my pellet grill review, so that you can see and identify your specific needs and buy a grill according to that instead on spending a fortune on low quality or unnecessarily multiple-feature grills.
Another thing about pellet smokers which might impress you is that you can also use this type of smoker to grill your food. So, don’t be confused if you come across the term “pellet grill” in this article because it refers to a pellet smoker. When used as a grill, pellet smoker will start up quickly and cook your food with minimal supervision. Depending on your smoker, you can either use the small area above the fuel pot to grill your food or you can put a griddle on the pellet smoker when it is running on high heat.
I am currently using a Bradley Smoker, which is basically an electric oven with a smoke generator that makes tons of smoke, using special Bradley Smoker pucks (of compressed saw dust). A tall cylinder hold a stack of pucks, and the smoke generator pops a new puck into the oven every 20 minutes or so (when the pucks are about 80% burned). Managing temps is not as difficult as a stick burner, but nothing like advertised with these pellet burners (like the Rec Tec).

Second, you’ll have to figure out what BBQ pellets you want to use. There are many different brands, blends, and mixes to choose from, and you’ll likely want to do some side by side testing to see what you like best on what meats. My very good friend and BBQ buddy Shane Draper (ofDraper’s BBQ Rubs and Sauces) really likes to make his own blends — using different woods in different proportions depending on what he’s cooking.

Renegade Pro is built to suit all your cooking needs; it can cook, braise, broil, char, sear, bake, smoke, roast, grill, and barbecue your food to that “melt-in-the-mouth” perfection. To bring about this versatility, it offers different temperature settings, such as “Hot and Fast” and “Low and Slow” that can be controlled using its Digital Pro Controller.
The Sense-Mate feature is another one of the best additions to this smoker: it is a thermal sensor system that monitors and reads the internal temperature of the grill within 5ºF of the actual temperature! Once you set your desired temperature using its digital controls, the Sense-Mate technology reads and monitors the temperature, while displaying it on the LCD display. Sense-Mate makes sure that heat is kept at a constant temperature, so whether you are cooking at 150ºF or 550ºF, you can rest assured that your meats will be evenly cooked.
Just what I needed for my Traeger Pro 22. Fits like a glove, simple install, and makes adding and pulling rib racks off the smoker much easier. No longer a balancing act trying to get a tray to stay put on top of the pellet hopper lid. This also fits perfectly under Traeger's cover for the Pro 22 models. Have to be a little care you dont pinch your fingers when folding it down (would be a nice future mod if it could somehow be spring assisted), but thats my only gripe.
Smoking v. Grilling more about the temp you’re cooking at than how it’s heated. Smoking happens below 300F most of the time. The Sawtooth Pellet Grill can get to 550F-600F at the top end so it’s more of a grill at that point that smokes. I’ve grilled burgers and fajitas and other stuff like you would a gas grill. Works great and it’s made in the US!
I did a lot looking around at pellet smokers before buying the ys 640. This thing is amazing! I have been cooking BBQ for about 15 years. I owned a Gator pit entertainer which is made in Houston Texas (stick burning pit) and I currently own a $25,000 Ole Hickory Pit EL-EDX which can cook 700 lbs of BBQ at once. I wanted something smaller to cook for family. The ys 640 turns out PERFECT Q every time! The amount of smoke is just right. Plenty of smoke flavor without over smoking which is very easy to do in my other pit. This is an EXCELLENT product which I strongly recommend.
The cleanout for both the pellets and ash is a huge perk to the grill. The patented “Easy Ash Cleanout” does not require the user to take apart the grill. Instead, they simply have to twist and dump the container. The 18lb pellet hopper is similarly an easy cleanout. The stainless steel also makes it easier to clean the grill because of the steel’s properties.
I always encourage consumers to get to know a little bit about a brand and company before purchasing a product from them. What differentiates a smart consumer from a consumer is preparedness. Get to know about the company history, its commitment to consumers, its consumer service, after-sales services and warranty. It is also a great idea if you can go through consumer ratings and reports the company’s pellet grill review before buying it. Do not just fall for intelligent marketing and chic packaging. Get you facts checked; remember it is your hard earned money on the line.
Purchased the YS640 about a month ago. So far I have cooked nine pork butts, three racks pork back ribs, one beef brisket and four thick cut New York steaks on it. I am very pleased with the results of these cooks. I have an upright propane smoker, Weber kettle, propane grill and so far the YS640 has out performed all three of those in ease of use and flavor performance. I can get almost the same flavors with my others, but takes more work and babysitting. Also want to mention that the YS640 is built to last. I noticed the ruggedness and excellent USA craftsmanship immediately upon arrival. Some reviewers think maybe the YS has a steep price, but I think its justified due to its construction and craftsmanship. It would be difficult to make something of this caliber for any less. A couple minor things to note is you will have to play with the damper a bit to learn the heat distribution, but after learning it, its not a problem. Doesn't put quite as strong as a wood flavor on the food as my upright propane smoker, but it puts the right amount and I have no complaint here. I would and have already recommended the YS640 to friends and acquaintances. If you have spent long hours smoking foods and know the correct flavors that they should be, your not going to be disappointed with this cooker!
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The best thing about pellet smokers is that unless you’re buying the absolute cheapest models, there are no bad choices. In this list for under $500, you’ll find pellet smokers and grills perfectly suited for dropping a few burgers at home use like the Traeger Junior Elite, for throwing in the back of the van and using anywhere like the Green Mountain Davey Crockett, or for cooking whole turkeys when you have ten people round on Thanksgiving, like the Camp Chef Smokepro.

This pellet grill has a 440 square inch cooking surface and weighs 73 pounds. It measures 36 by 18 by 39 inches in dimensions and is made out of durable steel and heavy duty 16 gauge steel construction. It has a dial-in control with an LED read-out. Its temperature reaches from 180 degrees to 500 degrees Fahrenheit. It also comes with a meat probe. This Pit Boss is a worthy name to be in our pellet grill review’ list.


What sets Z Grills apart significantly from the rest of competitive grills is a completely different construction that is more resembling of something like gas grills, which means a door in the front that one can keep grilling accessories behind. Usually most of manufacturers leave the front of the grill open and don’t make use of the space underneath the grill which gives Z Grills huge thumbs up for using this space in a nice and creative way. 

The moment we found this as one of our most desired articles, we had to conduct extensive research on what a pellet grill is. With that said, if you are new to the pellet grill industry and want to know what it is, here we go! Pellet grills are often considered, ‘pellet smokers’, due to the construction quality and design. The reason is that pellet grills combine different cooking elements such as charcoal, gas grills, and a conventional kitchen oven. Now, they are fueled by wood pellets, hence the name. With that said, pellet grills can smoke, cook, and grill all in one simple mechanism and design. With an electronic control panel, an individual can control the wood pellets that fuel the fire to regulate airflow and maintain the proper cooking temperature. Did you get that? We hope so because it is time we share with you the criteria to evaluate the best pellet grills.

The major issue is the size. It’s the smallest smoker at this price range, and barely bigger than the Junior Elite. Considering the price difference in the two, it’s hard to justify the extra expense, and when you compare it to the other smokers at this level, the Lil Tex seems more than a little lackluster. There’s less cleaning options, less automation, less cooking space. Just less of everything.

I only just learned about “wood pellets” recently when my husband and I were researching ways to heat the small mountain cabin we just moved into a few months ago, and I had no idea there were so many options for pellet grills. Wow! I hadn’t even know these existed to consider them, and now your reviews have me wanting to try one out. You’ve offered amazingly detailed and positive information on each model listed to help buyers make an informed decision. Your writing style is so fun and upbeat, I can only imagine that your backyard and backyard gatherings rock! Thanks for giving me food for thought on our next grill, Nate. (And for making me hungry, too! lol)
This is the single main advantage of a pellet smoker. Unlike charcoal, gas or wood fired smokers you don’t need to do anything with fuel except make sure it’s full when you start. This means no more having to go back and check fuel levels, no fluctuating temperatures, no spending ten minutes setting up charcoal and getting it at the right temperature, and no random heat variance giving you oddly cooked food ’cause you set it all up wrong.
The first name to kick start our list of the best pellet grill review is the Camp Chef PG24 Pellet grill. It measures 45 inches by 21 inches by 51 inches, in dimensions. This pellet grill weighs 127 pounds and capacitates a 550 cubic inch cooking surface. It has a removable upper rack, and it comes with a stainless steel food probe. Camp Chef PG24 Pellet grill comes with an LED digital temperature control system, and has a patented down cleaning system. It can provide temperatures from 160 degrees to 500 degree Fahrenheit, and has an internal sensor.
The Memphis Pro Wood Fire Pellet Grill is one of the best pellet grills on the market. It combines high-quality construction and engineering with versatile cooking capabilities that will let you "grill" almost anything. Able to reach temperatures out to 650 degrees F. this pellet grill can sear a steak while also being able to hold temperatures down to 180 degrees F. so it can smoke, low and slow, any kind of BBQ. Add to this the convection fans and temperature control precision this wood pellet grill can rival the best indoor ovens. This truly is a grill that can do it all and give you an authentic wood flavor.
I say almost idiot proof because I still make stupid mistakes when I'm cooking and I like to blame it on the pellet grill once in a while. The unit is extremely easy to use for a novice such as myself. I just fill the hopper with my favorite wood pellets, set the temperature and add my food. I have owned this unit a little over a year and everything from the first burger I cooked until the smoked pork chops I just had for dinner has turned out really, really well. I find myself wanting to either smoke or direct grill everything. We have cooked pizza, turkey breasts, tri-tips, pork butts, burgers, salmon, cookies, brownies, chicken wings, drum sticks, pork chops, ribs, cornbread, vegetables, meatloaf and many other things. Nobody ever complains. LOL I have used it in all types of weather all year long. Once I learned how to use the damper (didn't take long) the heat stays where I want it and remains relatively stable even on the coldest days. I would buy this unit again and I would recommend it to others.
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In 2010, I sprung for a discounted Rainer with $80 in tip money and a pro deal through the whitewater rafting company I worked for. It was an expensive purchase for me at a time when my monthly food budget was around $60. But hey, along with a Roll-a-Table, two chairs I “borrowed” from the rafting company, and my cooler, I had almost a full kitchen that I could deploy from the back of my truck. And the Rainier quickly proved a wise investment.
Kevin- super helpful article. Thanks! I just moved from a big city small apartment with no grill to a house in the country. Most essential purchase is the grill. I’m really on the fence. I like the idea of a pellet grill, but in reality- I’m mostly cooking burgers, fish, steaks, scallops, and veggies. The brisket and ribs will be more of a special occasion. From an economical perspective, am I better buying a gas grill and just getting one of those smoke tubes to add some flavor? From many of the online comments, it seems like the pellet grills benefit from additional smoke anyway, and though you can get additional grates for searing, seems like a square peg in a round hole. The gas grill is sort of the tried and true, and way more economical. Those $500 entry level pellet grills seem a little scrawny, and the next level up is a cool $grand. I’m really on the fence, and getting pressure to “just buy the darn thing” to consummate the move to the country! However the pellet grills seem like the new shiny object and have my curiosity. Any advice? PS- love the website! Thanks, Cary
There are no food probes with this controller as there are on the MAK Pellet Boss, and the controller is mounted to the surface with two screws and no gasket so I fear rain could get into the electronics, but after more than a year of sitting out without the cover in rain and snow, the controller on the IPT I tested is still working fine. Ortech recommends covering your smoker.

Besides being able to smoke, roast, sear and bake your food, the Pit Boss 71700FB allows you to do one more thing – directly grill your meat. The unit comes with a flame broiler, a simple slide-plate, which gives you complete control of grilling on direct flame. This is one of the few models that will let you both smoke and grill, and it comes at a great low price.
Using accurate digital thermometers to monitor cooking and internal meat temperatures is essential to being all that you can be in the backyard. Unlike the caveman-era heat estimators built into the lids of most grills and smokers, modern pellet smoker LED displays will give you the real story of what's happening in your smoker. Of course, if your smoker doesn't come with a dual-display system that monitors both cooking and meat temps, you'll still need an accurate digital meat thermometer.
To cook food using a pellet grill, put the pellets into a hopper. When you turn it on, the igniting rod will burn pellets in the fire. The motor-driven auger will then supply the fire pot with pellets from the hopper. The ratio that auger delivers pellets to fire pot depends on the settings you control. If you set it at a high temperature for a longer period of time, the auger will keep on feeding the fire pot with pellets. However, if you are slow-cooking and set a low-temperature one, the feeding and delivery of pellets will also slow down.
When it comes to construction, few companies can beat Traeger. Its grills come with construction features like cast-iron grates with a clear and nontoxic coating that prevents food from sticking to the grill and fireboxes made from a similar material. Though Pit Boss grills feature similar elements, many look flimsy, and most will not keep up with your grilling and smoking demands.
Auger Making Weight Noises: It’s usually indicating a problem with the motor that’s responsible for rotating the augers. Under such circumstances, you would be left with no other choice than to replace the motor completely. Since the motors and augers are usually packaged together, this can get quite expensive. In such scenarios, it’s better to let it make noises and run for as long as it would serve you before going to replace it. However, once that problem occurs, you’d often find the auger not feeding the pellets at the expected rate and thus, the desired temperature might not be reached in some cases.
Wattage – With the right amount of wattage by your side, you will easily reach the temperature required, and it will stay there provided that you are providing enough pellets for it to make use of. Anything north of 1200W will easily be able to cover all your requirements, but as a rule, it’s ideal to be sheltered than sorry, so it can’t hurt to purchase a unit with a bigger Wattage than you might suspect you’ll require.
As time passed, a thermostat was added to the equation, and the production BBQ smokers fueled by pellets working in “set it and forget it” fashion was in full force. From this point, several manufacturers of pellet grills began to pop up, with a few key names like Yoder Smokers, Mak Grills, Green Mountain Grills, and Fast Eddy’s Cookshack grills being among the most notable.
Pellet grills are every lazy man’s dream appliance. These grills need absolute zero to minimal maintenance. You just need to lightly wipe through it after every use, and maybe thoroughly clean it 2 to 3 times a year! All pellet grills now come with a drip pan that catch the accumulating oils that drops from the food. They are also made with good quality raw materials that enable them to withstand the outdoor atmospheres all year round. If this does not entice your lazy bones, no other appliance will, and that is a fact. Period!
Loved the article and read the entire thing. Thank you so much for taking the time to write such an in-depth piece to help the rest of us out. With that said, I now want one of each!! It’s really so difficult to purchase one without being able to compare the taste side by side for each. We also just bought one of the Traeger’s on the last day of a Costco show. We have LOVED the taste, and aren’t looking back, from a pellet perspective that is. However, we’ve already had a couple of issues that concern me from a longevity and a safety perspective. So we’re going to return it, and ‘upgrade’ to something more substantial. I was leaning pretty hard toward Yoder, and then after reading the article, the Memphis really intrigued me (could have something to do with being born there, and raised on southern pulled pork). And then, Fast Eddy came into the picture. Any advise on how to make a decision without being able to conduct taste comparisons, which is really the most important thing. (We’ve been smoking a brisket and pork shoulders every week, with the occasional steak and veggies. So we’d like something that does both smoking and grilling, so both important, with the smoking component being the feature we’ll use a bit more of.)

Moving on from the orangish-red looks of the predecessor RT-680, this newer model has a black hood, with stainless steel built. It is 2.5” taller than the RT-680 and has 2 stainless steel bull horn handles on the outside that will have you falling in love with its built. Everything from the towel rings, the controller shelf, the hopper lid to the spill-proof bucket hook is stainless steel and even the smallest of details like the laser cutout of “Rec Tec Grills” on the side will never fail to impress.
Compared to the Traeger Pro and the other smokers we’ve reviewed, there’s not much not to like about this bad boy. It’s significantly cheaper, packs ample cooking space, and a good, consistent temperature controller. At 173 lbs, it is quite heavy, and not at all portable like the Davy Crocket, and we’d love to see it come with more precise temperature control, and maybe even WiFi in the future. But for the price, it’s a beast of smoker that is almost as good as the Traeger.
Right off the bat I could tell this smoker was made in America! While putting it together the holes actually matched up! ATBBQ- beat the 5-6 week lead time and delivered in two weeks out to California. This thing is a beast- the heavy weight I was looking for in a smoker and it has the most consistent temp I have ever had with a pellet grill. I messed up on the first pellet grill that starts with a "T" and should have started out with the Yoder YS640. If you are on the fence or wondering if it's truly worth the cash. All I can say is yes...YES it is. Pull the trigger and order this now- you won't be disappointed. I don't work for Yoder or ATBBQ- I'm just a experienced BBQ'r that could not be happier! Thanks Yoder and ATBBQ,
Number two when cooking with charcoal (yes plain Kingsford is good stuff if you do it right, a lot of the cheaper brick and cheaper lump can put some weird twangs in your food) brick or lump can produce quality high temp steaks or slow & low bbq! To add some nice flavor add some wood, but do your homework! I think Clark ‘Smokey’ Hale has one of the best books ever for the grill and Q master, “The Great American Manual on Grilling and BBQ or something like that. Last I saw you can grab a used one on Amazon for a few cents and some shipping. The most prolific thing I read in there that so many miss, is burn your wood and your charcoal to where it is literally a coal of gray ash covered glowing ember. Do that and you will find a new flavor in your cooking! Problem is so many places think heavy smoke is great, as they are trying to imitate cold smoke flavors! They are not the same! All this talk I see here about, “I want heavy smoke flavor.” I can tell you if you burn your wood and your charcoal (and I feel even lump needs to be well on it’s way to gray ash covered or you get bitter smoke even though many say not necessary) to a red ember with gray ash covering 80 to 90% minimum preferably completely covered your flavor profile will change. Many supposedly good bbq restaurants I have been in serve something with a bitter or ash flavor, which I find much less enjoyable.
To your question regarding Traeger, I’ve not reviewed their grills of yet. I do know that Traeger as a company is taking steps to up their game some, as quality/reliability of their pellet grills has diminished over the last few years. The new CEO – Jeremy Andrus – they hired comes from the Skull Candy company and brought that headphone company from annual sales from less than $1 million to nearly $300 million. I know also that a few big hitters in the BBQ world are being contacted by Traeger to bring the brand back to its former prominence. You can read more about that here from the site of one of the company’s that now has an ownership interest in Traeger: http://www.trilantic.com/News_Story.aspx?StoryType=1&ID=56.

The smoker is great. (5 stars) Assembly went well. It's pretty straight forward. Operation is easy as well. Just set and pretty much forget it. This is a large smoker. If you need space, this is the one for you. This is my first pellet smoker so I can't offer any comparison to others. I've used a Brinkman horizontal smoker for the last 20 years that has worked well but it was a pain to keep the smoke and temperature where you want. The constant tinkering was getting tiresome. The ease of use of the Camp Chef makes things so much more enjoyable.


Louisiana Grills was one of the first companies to muscle in on Traeger's one-brand show. The smallish CS 450 is one of its more popular models. In 2014, Louisiana upgraded all of its pellet smokers to include digital touch-pad controllers with integrated meat probes. Set it and forget it; the thermostat will maintain cooking temperature just like your indoor kitchen oven does. As a safety feature, the meat probe can be set for your desired target temp. When the internal meat temp rises to within 10°F of the target, the controller automatically drops the smoker down to 170°F (77°C) to avoid overcooking.
The digital controller controls temperatures from 150F to 500F in 5-degree increments; that’s the most precise we’ve found on a pellet grill, and gives you a good, precise burn. There’s also Sense-Mate, a thermal sensor that monitors the smoker’s internal temperature, so you can keep an eye on it remotely on your phone via Wifi, letting you adjust the temperature from the app.

Through the years, pellet smokers have gained popularity. The fact that they give you the convenience of being able to hold a barbecue from the comfort of your home is what makes them ideal. However, not all of them will match up to the needs that you have and this is why I put together this guide with reviews. Following this guide, you should be in a position to make a comprehensive decision on the specific model to buy.
If you live in an area where wood furnaces are used (not like down here in FL where a few heat strips will do the trick), you may also be familiar with pellet furnaces. In short, pellets compressed from sawdust and wood shavings fill a hopper and are then fed into a burn pot using an electric auger system. The auger, which is basically a long screw, delivers pellets to the burn pot based on the speed dictated by the unit’s thermostat. As the burn pot ignites, the pellets burn. Heat then carries through the home via convection (air driven) means, thus allowing air flow and a blend of warm and cool air to maintain steady, even burn temperatures. A heat exchanger separates the smoke fumes from the warm air, thereby warming the room without smoking everyone out.

I am currently using a Bradley Smoker, which is basically an electric oven with a smoke generator that makes tons of smoke, using special Bradley Smoker pucks (of compressed saw dust). A tall cylinder hold a stack of pucks, and the smoke generator pops a new puck into the oven every 20 minutes or so (when the pucks are about 80% burned). Managing temps is not as difficult as a stick burner, but nothing like advertised with these pellet burners (like the Rec Tec).
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